Expediting Presentation
Expediting Presentation
Item: Steam generation package, Supplier: Bono Energia, Italy, PO No. 2013030001, Qty- 2 Set Current FDD: Progressively by Mid Mar 2013 Essential engineering completed Manufacturing progress Both the Boilers and economizers, economizer base frames sailing Rest of items
Stacks templates delivered Deaerator ready for final inspection FD Fan ready awaiting inspection report Balance of the items delivery forecast progressively by Mid Mar, 2013. Progress of rest of sub-order components is on critical path including piping, valves, instrumentation. Field expeditors are on close follow up with BONO and its sub-suppliers.
20 Dec 2012
Boiler-A, Sailing
Boiler-B, Sailing
20 Dec 2012
20 Dec 2012
Item: Columns and vessels, Supplier: Larsen & Tubro, Hazira/India (PO NO 2013030002) Total Equipment : 12 Numbers Current FDD for Train A : 15-Jan-13,Train B & C : 31-May-13 Train A
Equipment No Hydro Test Dates (Notification received) 10-Jan-13 to 11-Jan-13 10-Jan-13 to 11-Jan-13 06-Jan-13 to 08-Jan-13 25-Dec to 26-Dec Current Status
Sweetening & Stabilization Column Ist Stage Separator 2nd Stage Separator Water Draw off Vessel
CS Section : PWHT completed. NDT in Progress. Clad Section : In two parts. (Cone # Shell 8) & (Shell 9 # Shell 12). In Two Parts. (Right side Head to Shell 5) & (Left Side Head). In Two Parts. (Right side Head to Shell 3#4#5) & (Left Side Head to Shell 1#2). In Single Section.
CLAD Section : (Top Head) # (Shell No 9 to 12) : Fit-up & Outside Welding completed.
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012
1st Stage Separator (RHD) # (Shell 1 to 5) : Outside welding is completed. Back Chip welding is in progress. Baffle Insertion is plan for tonight.
20 Dec 2012
2nd Stage Separator : LHD # (Shell 1#2) Nozzle Fit-up & Welding in progress. Baffle Insertion is plan for tomorrow.
20 Dec 2012
Column (for train-B) : Cir seam Welding of Shell-1+2 # Shell-3+4 is in progress & Cir seam Welding of Shell-5+6 # Shell-7 is
in progress
Bottom Head : Forming completed. Column (for train-C) : Skirt : Base Ring Fitup in Progress. ; Sh1 to 7 : C/seam Welding in Progress.
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012
Item: Storage tanks, Supplier: Teknoyap, Turkey (PO NO 2013030003) Total Qty : 09 Nos
Tonnage of plates already worked upon and received at site # 1530 tons. Balance 140 MT of plates under processing in Shop, Target completion of dispatch of balance plates: By End Dec 12 PO for Seal & Drain System finalized with HMT Delivery End Jan 13. PO for Pipe fittings under closeout Delivery within 15 Jan 13. Out of Five, fabrication work for three Clean Out door is completed. Dispatch 15 Dec 12. Instrument order under finalization.
20 Dec 2012
100 out of 120 MT Structural Steel processed at Shop. All disptaches to be completed within End Dec 12.
20 Dec 2012
Item: Internals for Columns, Supplier: Baretti, Italy (PO NO 2013030007) Total Qty : for 03 Nos Columns (33 Trays / Column)
Train-A, internals collected and are on high sea Internals for trial fit-up received at L&T-Hazira Train-B&C internals updated awaited on sailing
Column Internals :
Management summary report, CPF-1 Badra Oil Field
20 Dec 2012
Column Internals
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012
Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008) Total Qty 3 Trains, (Each train 3 bay / 6 bundles) STATUS for Train A Consignment ready for shipment. Ship Expected at Masan Port for Train A consignment: 27-Dec-2012 For Train A
Tubes Receipt Tubes Tube Activities Receipt Fining End Date 08-Nov Status Received Comp 1 Tag 3 Bay 06 Bundles 12 H/Box 1752 Tubes
Header Box Fabrication Plate Receipt Plate Fit#up Welding Cutting 06-Nov 10-Nov Comp Comp Nozzle Assly 14-Nov Comp Nozzle Welding 16-Nov Comp NDT 18-Nov Comp PWHT M/cing
Received Comp
Bundle Assembly Activities End Date Status Frame Assly 10-Nov Comp Tube # T/S f/up 17-Nov Comp Welding 20-Nov Comp NDT 24-Nov Comp plugging 26-Nov Comp
Testing Hydro 28-Nov Comp Run In Test 30-Nov Comp Comp Cutting
Structural Fabrication F/up Welding 20-Nov Comp Painting 07-Dec Comp Packing 10-Dec Comp
20 Dec 2012
Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008) Total Qty 3 Trains, (Each train 3 bay / 6 bundles) STATUS for Train B & C Current FDD: Train B & C : 31-Jan-2013 All essential engineering completed.
Train B & C Fabrication in progress. Structural items manufactured and are in final inspection and packing. Target shipment for Train-B & C, 31 Jan 2013
For Train B / C
Tubes Receipt Tubes Tube Activities Receipt Fining End Date 08-Nov Status Received Comp
1 Tag
3 Bay
Header Box Fabrication Plate Receipt Plate Fit#up Welding Cutting 25-Dec 05-Jan I/P I/P Nozzle Assly 09 Jan I/P Testing plugging 26-Jan Balance Hydro 28-Jan Balance N. A. Comp Comp Run In Test Cutting Nozzle Welding 12-Jan I/P NDT 14-Jan Balance PWHT 16-Jan M/cing 18-Jan
Balance Balance
Structural Fabrication F/up Welding Painting 07-Dec Comp Packing 15-Dec I/P
20 Dec 2012
Item: Fuel Gas Membrane Package, Supplier: IFS, USA (PO NO 2013030010) Total Qty 1 Set (03 Skids) Current FDD : 10-Feb-13
Procurement : Delivery of Valves was on critical path but now managed, (90 % valves received on 3 rd December, Balance expected 21th December). Hydro test is completed successfully for 42 Membranes, 2 will be tested 9th Dec). Performance test completed for 2 Nos. Chillers.
Membrane Housing are under Blasting & Painting with Top & Bottom Cover.
20 Dec 2012
20 Dec 2012
20 Dec 2012
20 Dec 2012
20 Dec 2012
Item: Heat Exchangers, Supplier: Godrej, India (PO NO 2013030013) Total Qty 10 Nos Current FDD for Train A : 15-Jan to 30-Jan -13 Current FDD for Train-B & C : 20th to 30th March, 13
Essential Engineering is completed.
20 Dec 2012
Tag no HE-21003 : Crude Crude Heat Exchanger for train-A Channel Shell : Long Seam Welding Completed. Main shell : Shell to Shell C/seam Welding completed. Nozzle marking in progress. Bonnet Shell ; Long seam welding completed. NDT in Progress. Tube Sheet (2 Nos) : Drilling Completed. Weld Groove machining in progress. Tubes : All the tubes received for 3 trains. Nozzles : Total Nozzles 9. Out of 9 , three nozzles are ready to use. Balance Nozzles pre fabrication in progress. Heads (2 Nos 1 clad & 1 CS) : Both heads are received after forming.
Tag No HE-21002 : Fresh Water Pre Heater for Train-A Channel Shell : Long Seam Welding Completed. Main shell : Shell long seam welding completed. NDT done. Tube Sheet (2 Nos) : Drilling is in progress. Tubes : All tubes are expected at Godrej by 15-Dec. Nozzles : Total Nozzles 9. Out of 9 , 4 nozzles are ready to use. Balance Nozzles pre fabrication in progress.
20 Dec 2012
Stabilization column Re boiler : Head # Main Shell Barrel Welding done. NDT in Progress.
Crude oil & Fresh Water Heater : Main Shell Nozzle marking to start.
Crude Oil Heater: Channel Shell. Nozzle Cut out done. Fit up to start.
Management summary report, CPF-1 Badra Oil Field
Crude Oil : Dend to Shell Port # Body Flange Welding completed. Nozzle marking in Progress.
20 Dec 2012
20 Dec 2012
Item: CS-SS vessels, Supplier: Ferro Fab, Jebel Ali (PO NO 2013030014) Total Qty 16 Nos
PIM concluded, 90% essential engineering completed. Once in a week expediting visit carried out to ensure the equipment delivery is on time. Procurement and Manufacturing:
All Major Raw Materials available
Shipping Plan
PO NO Vendor Description HP Flare K.O Drum 2013030014 Ferrofab FZE LP Flare K.O Drum Tank flare K.O Drum Closed Drain Drum Tag No V23101 V23001 V22901 V23601 Readiness Date 24-Dec 28-Nov 28-Nov 24-Dec Remarks Hydro test is planned for 27-Dec Collection is planned for 20-Dec Collection is planned for 20-Dec. Hydro test is planned for 22-Dec.
20 Dec 2012
N2 Receiver / Plan Air Receiver / Instrument Air Receiver : 3 Nos Dispatched on 17-Oct
Management summary report, CPF-1 Badra Oil Field
20 Dec 2012
Item: N2 Generation Package & Instrument Air Package, Supplier: Kaeser, Germany (PO NO 2013030020 & 21) Total Qty 2 Sets
20 Dec 2012
Item: Flare Package, Supplier : TFI, Italy (PO NO 2013030039) PIM concluded on 4th & 5th Oct. HAZOP and SIL review done. Essential engineering completed. Permanent resident expeditor placed at vendors workshop to push the delivery. HP and LP riser pipes are under painting. Inspection release note is expected by 20-Dec. Derrick Structure is under galvanizing.
Trial assembly for Derrick Structure is completed and sent for Galvanizing.
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012
Item: Diesel Fuel Filters, Supplier: SPX Dollinger, UK (PO NO 2013030045) Total Qty 02 Nos Current FDD : End Dec 12
Hydro test is completed and blasting-painting is in progress. Final inspection after blasting & painting is lined up for 20-Dec.
20 Dec 2012
Item: Gas Engine Generator ROS , Singapore (PO NO 2013030017), Qty- 3 Sets
Package delivery Forecast, Progressively Mid Feb to End Feb 2013 Essential engineering completed Permanent Resident Expeditor deputed. Engineers deputed to ROS to close rest of documentation
Procurement and manufacturing All engines, Alternators, fuel gas filters, enclosures, Silencers and structures received at ROS Electrical and instrument cables sub-order issued Instrumentation partly received rest to receive by coming week Rest of manufacturing All 3 Skids integration started Air receivers, final stage of manufacturing 3rd Cooler ready Piping final stage manufacturing in progress Spreader Bar ready Main Skids Ready Top Skids ready
20 Dec 2012
20 Dec 2012
20 Dec 2012
Enclosures Ready
20 Dec 2012
20 Dec 2012
Item: HIGH ENERGY API PUMP FLOWSERVE, INDIA (PO NO 2013030019) FDD : 23rd March13 Procurement / Raw material Receipt: Flowserve Italy - Crude Oil export Booster pump, slope/off spec pumps Status (P-21301 A/B & P-21401 A/B) Casing Hydro - Completed and pumps are under assembly Performance / MRT is expected during 10th Jan12 Flowserve, Mendoza Crude oil export pump status (P-21302 A/B) Casing hydro Completed Performance / MRT completed Pumps are expected to be moved to Flowserve India works next week. Final Inspection, String test expected during Mid Feb13
20 Dec 2012
Flowserve India - Desalted feed Pumps P-21001 A/B, P-21101 A/B,P-21201 A/B Casing hydro, Performance, MRT completed for two pumps
Balance four pumps hydro completed and assembly in progress Performance / MR test (Witness) is expected during First wk of Jan13
170KW LT Motors delivered to Flowserve works Other HT Motors FAT completed which will be moved Flowserve India during Mid Jan13 Seal systems (plan 53B) are under fabrication which will be ready Mid Jan13
20 Dec 2012
Item: Utility API Pumps FLOWSERVE, INDIA (PO NO 2013030037) FDD : 31st Dec12 (8 pumps) & 21st Jan13 (2 pumps) Procurement / Raw material Receipt: LT Motors from CGL India are delivered at Flowserve India MRT/ Performance of 8 pumps completed. Final Inspection sch on 24th Dec12 Petrofac target to make 8 pumps ready for delivery by 28 Dec 2012
20 Dec 2012
Item: Crude Oil Metering Skid , Supplier: Alderly, UAE (PO NO 2013030029), Qty-1 Set
Package Delivery Forecast: End Feb 2012
Procurement and manufacturing Krohne Meters and spools, Mainline Isolation DBB valves, Sampling and Jet Mix system, Analyser Cabinets, Skid Base Frames and Mainline piping received at Alderley Flow Control Valves, Analysers, Sample Handling & Sample Recovery System, Air Conditioners, JC Spain Small Bore Valves (1st Lot), Lesser TRVs, OLIVER Mono block valves for pressure instruments, INTERCAB Cable are on transit to Alderley, expected to receive by 10 Jan 2013 Integration of base frame and piping started Control panels ready for FAT Note: Control panel FAT scheduled starting 06 ~09 Jan 2013 Metering skid FAT schedules starting 4th week Jan until 2nd week Feb 2013. If complete skid insulation to attend at Alderley, then 3/4 weeks delay expected
20 Dec 2012
20 Dec 2012
DBBs received
Cabinets received
Sampling system
20 Dec 2012
Analyzers ready
20 Dec 2012
Item: Fire Water Pumps, Supplier : Patterson Pump, Greece (PO NO 2013030035), Qty- 5 Nos
Delivery Forecast: End Dec 2012
20 Dec 2012
Item: Chemical injection package , Milan (PO NO 2013030069), Qty- 18 Skid Package delivery Forecast 1st lot , End Jan 2012 PIM concluded 90% essential engineering completed. Permanent Resident Expeditor deputed. Permanent Resident Quality inspector deputed. Procurement and manufacturing Almost all suborder parts already ordered Base frame , tank and piping spools is in progress by 80 % Pumps already reached the hameria facility . Rest of manufacturing 9 Skid train B scheduled delivery from Feb-March, 2013 Piping fabrication in progress
20 Dec 2012
20 Dec 2012
Item: Fresh Water, service water and Back wash water Treatment Package, Lebanan ( PO2013030079), 3 Numbers Delivery forecast: End Mar 2013 KOM completed 50% of essential engineering completed. Resident expeditor deputed
Procurement :Major sub-orders issued Fresh water package Sub-orders issued for DE, Shells, air blowers, Back Wash water pumps, PT,LTs Chemical injection skids Service water package Sub-orders issued for pumps RO-Pass 1&2, Feed pumps, Membrane pressure vessels, Chemical injection skids Pneumatic discharge pumps, back wash pumps, DAF discharge pumps, filter press, sludge holding tank, sand filters, tanks, chemical injection skids DE, Shells, air blowers, pumps, PT,LTs Chemical injection skids Back wash water package Sub-orders issued for Water return pumps, Pneumatic discharge pumps, cleaning in place pumps, back wash pumps, DAF discharge pumps, filter press, sludge holding tank, sand filters, tanks, chemical injection skids, membrane packages, tanks
Note: Supply of pumps delayed until May-Jun 2013, to device a strategy to handle these delays
20 Dec 2012
Item: API Centrifugal Pumps, Supplier : Finder Pompe, Italy (PO NO 2013030036), Qty- 20 Nos
Delivery forecast: End Dec 2012
20 Dec 2012
90% essential engineering completed. Hardware and software frozen Major sub-orders for hardware issued, Cabinets, system hardware net work switches, servers, PCS printers and barriers received at ABB Prototype FAT for ESD, DCS, FW, System marshaling conducted, punch points closed Marshaling cabinets, System Cabinets, Server cabinets and PDP cabinets assembly in progress
Cabinets
Systems
Integration in progress
20 Dec 2012
Item: Electrical submersible fresh water pumps, Supplier: WEIR Solutions, UAE ( PO2013030018), 4 Numbers Delivery forecast: May 2013
Procurement and Production Motors sub-order issued, rest updates awaited Rest status awaited
20 Dec 2012
Items: Sanitary Water Treatment Pkg Supplier : ION Exchange India Ltd LOA NO : 2013030136 CDD : 16th April 2013. KOM concluded on 28th & 29th Nov at Mumbai office. VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor. P&ID commented & resent to vendor. Field expediting visit arranged at vendors place.
Items: Oily Water Treatment Pkg. Supplier : ION Exchange India Ltd LOA NO : 2013030148 CDD : 16th April 2013. KOM concluded on 28th & 29th Nov at Mumbai office. VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor. P&ID commented & resent to vendor. Field expediting visit arranged at vendors place
20 Dec 2012
Items: HVAC Equipments with controls. Supplier : AHI Carrier FNC UAE. LOA NO : 2013030149 CDD : 16th March 2013. KOM concluded on 6th Dec at Sharjah office. VDRL, Engineering - Sub-ordering - Manufacturing Schedule, Electrical Load Schedule for all Building & GAD for Chiller received from vendor for review/comments.
Items: Boiler Feed Water Pumps. Supplier : Sulzer Pump Middle East. PO NO : 2013030135 CDD : 30th April 2013. KOM planned on 19th & 20th Dec at Sharjah office. VDRL, Engineering - Sub-ordering - Manufacturing Schedule, GAD, Partial Sub-ordered copy & Seal System Plan -23 received from vendor for review/comments.
20 Dec 2012
2
3 1 2 2 2 2 5 3 3 3 3 6 6 1 6 6 6 16 15 5 4 11 5 12 3 7 8 6 2
Total
74
20 Dec 2012
Total Nos. 2 2 18 3
ROS
P A P A P A P A P
2 2 2 2
9 3
1 1
1 1 1 1 5 5 10 20
BONO A
1 1 5 20 12
10
3 79 39
Flowserve
EMCO
P A P A P A P A P A P A P A 1 1
10 0 12
8 8
2 3
28 38
10
14
24
20 Dec 2012
Item: 11 KV Diesel Generator Package ; PO 2013030005 / Intergen, Italy) FDD: Mid Feb, 2013 ( 3 Nos) Essential engineering completed Procurement and manufacturing : : : : : : : Received at Intergen works FAT completed at Marelli, Expected at Intergen Ist week Jan, 2013 Expected First week Jan, 2013 Started receiving, completion by Ist week Jan, 2013 Started receiving, completion by Ist week Jan, 2013 Expected 3rd wk Dec 2012 Received at Intergen works
20 Dec 2012
20 Dec 2012
20 Dec 2012
Item: Distribution Transformer; ( PO 2013030004 / , ABB, Turkey) Forecast Delivery : 3rd week of Dec 2012, until 1st week Jan 2012. Essential engineering closed Manufacturing: 6 numbers of 3150KVA transformers tested, IRN / SRN issued. Under Shipment. 2 Number 630KVA transformers FAT scheduled 25 Dec 2012,
20 Dec 2012
Item: LV Switchgears; (PO 2013030043 / L&T India) Delivery : LV Busduct 4th week of Dec12, LV Swgr & EMCS 2nd week of Jan13 Essential engineering completed. Procurement and manufacturing
20 Dec 2012
Item: AC / DC UPS; (PO 2013030028 / CEG, Italy) FDD: DC UPS System : 15th Dec12, AC UPS System (Fresh Water): 7th Feb13, AC UPS System : 31st Jan 13 Procurement and manufacturing All raw materials / components received at CEG Works DC UPS Fat completed on 30 Nov 2012, Punch points being attended awaiting IRN A/C UPS assembly started AC UPS System : FAT : 15th Jan 13 DC- UPS
20 Dec 2012
20 Dec 2012
CS Fittings
20 Dec 2012
CS Fittings
20 Dec 2012
SS Fittings
20 Dec 2012
20 Dec 2012
CS & SS Flanges
20 Dec 2012
20 Dec 2012
Valves Summary
20 Dec 2012
Ball Valves
20 Dec 2012
20 Dec 2012
20 Dec 2012
20 Dec 2012
20 Dec 2012
20 Dec 2012
Stainless Pipes
20 Dec 2012
20 Dec 2012
20 Dec 2012