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Expediting Presentation

The document provides a status update on various equipment packages for the CPF Phase 1 Facilities project by Gazprom NEFT. It summarizes the progress of key suppliers such as Bono Energia, Larsen & Tubro, Teknoyap, Baretti, SNT Korea, IFS USA, and Godrej. Major items like boilers, vessels, tanks, heat exchangers, and air cooler packages are at different stages of engineering, manufacturing, and delivery. The targeted dates of some critical equipment for Train A is mid-January 2013 while for Train B and C it is late March 2013.

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100% found this document useful (3 votes)
762 views

Expediting Presentation

The document provides a status update on various equipment packages for the CPF Phase 1 Facilities project by Gazprom NEFT. It summarizes the progress of key suppliers such as Bono Energia, Larsen & Tubro, Teknoyap, Baretti, SNT Korea, IFS USA, and Godrej. Major items like boilers, vessels, tanks, heat exchangers, and air cooler packages are at different stages of engineering, manufacturing, and delivery. The targeted dates of some critical equipment for Train A is mid-January 2013 while for Train B and C it is late March 2013.

Uploaded by

nemalipalli007
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 85

JI-2013 CPF Phase 1 Facilities Gazprom NEFT Monthly Expediting Review meeting No.

Monthly Expediting Review Meeting 20.12.12

Item: Steam generation package, Supplier: Bono Energia, Italy, PO No. 2013030001, Qty- 2 Set Current FDD: Progressively by Mid Mar 2013 Essential engineering completed Manufacturing progress Both the Boilers and economizers, economizer base frames sailing Rest of items
Stacks templates delivered Deaerator ready for final inspection FD Fan ready awaiting inspection report Balance of the items delivery forecast progressively by Mid Mar, 2013. Progress of rest of sub-order components is on critical path including piping, valves, instrumentation. Field expeditors are on close follow up with BONO and its sub-suppliers.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Boiler-A, Sailing

Boiler-B, Sailing

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Deaerator-A&B, Ready for final insepction

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Columns and vessels, Supplier: Larsen & Tubro, Hazira/India (PO NO 2013030002) Total Equipment : 12 Numbers Current FDD for Train A : 15-Jan-13,Train B & C : 31-May-13 Train A
Equipment No Hydro Test Dates (Notification received) 10-Jan-13 to 11-Jan-13 10-Jan-13 to 11-Jan-13 06-Jan-13 to 08-Jan-13 25-Dec to 26-Dec Current Status

Sweetening & Stabilization Column Ist Stage Separator 2nd Stage Separator Water Draw off Vessel

CS Section : PWHT completed. NDT in Progress. Clad Section : In two parts. (Cone # Shell 8) & (Shell 9 # Shell 12). In Two Parts. (Right side Head to Shell 5) & (Left Side Head). In Two Parts. (Right side Head to Shell 3#4#5) & (Left Side Head to Shell 1#2). In Single Section.

CLAD Section : (Top Head) # (Shell No 9 to 12) : Fit-up & Outside Welding completed.
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

Cone: Nozzle Fit up & Welding in progress.

CS Section PWHT is completed and NDT after PWHT is in progress.


Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

1st Stage Separator (RHD) # (Shell 1 to 5) : Outside welding is completed. Back Chip welding is in progress. Baffle Insertion is plan for tonight.

Left Side Head : Nozzle Fit-up & Welding is in progress.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

2nd Stage Separator : LHD # (Shell 1#2) Nozzle Fit-up & Welding in progress. Baffle Insertion is plan for tomorrow.

2nd Stage Separator : RHD to Shell (3 # 4#5) : Nozzle Welding in progress.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Column (for train-B) : Cir seam Welding of Shell-1+2 # Shell-3+4 is in progress & Cir seam Welding of Shell-5+6 # Shell-7 is
in progress

Bottom Head : Forming completed. Column (for train-C) : Skirt : Base Ring Fitup in Progress. ; Sh1 to 7 : C/seam Welding in Progress.
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

Item: Storage tanks, Supplier: Teknoyap, Turkey (PO NO 2013030003) Total Qty : 09 Nos
Tonnage of plates already worked upon and received at site # 1530 tons. Balance 140 MT of plates under processing in Shop, Target completion of dispatch of balance plates: By End Dec 12 PO for Seal & Drain System finalized with HMT Delivery End Jan 13. PO for Pipe fittings under closeout Delivery within 15 Jan 13. Out of Five, fabrication work for three Clean Out door is completed. Dispatch 15 Dec 12. Instrument order under finalization.

Shell and Roof Plates


Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

1530 MT Plates received at Site.

Shell and Roof Plates Received at Site.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

100 out of 120 MT Structural Steel processed at Shop. All disptaches to be completed within End Dec 12.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Internals for Columns, Supplier: Baretti, Italy (PO NO 2013030007) Total Qty : for 03 Nos Columns (33 Trays / Column)
Train-A, internals collected and are on high sea Internals for trial fit-up received at L&T-Hazira Train-B&C internals updated awaited on sailing

Column Internals :
Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Column Internals
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008) Total Qty 3 Trains, (Each train 3 bay / 6 bundles) STATUS for Train A Consignment ready for shipment. Ship Expected at Masan Port for Train A consignment: 27-Dec-2012 For Train A
Tubes Receipt Tubes Tube Activities Receipt Fining End Date 08-Nov Status Received Comp 1 Tag 3 Bay 06 Bundles 12 H/Box 1752 Tubes

Header Box Fabrication Plate Receipt Plate Fit#up Welding Cutting 06-Nov 10-Nov Comp Comp Nozzle Assly 14-Nov Comp Nozzle Welding 16-Nov Comp NDT 18-Nov Comp PWHT M/cing

20-Nov 24-Nov Comp Comp

Received Comp

Bundle Assembly Activities End Date Status Frame Assly 10-Nov Comp Tube # T/S f/up 17-Nov Comp Welding 20-Nov Comp NDT 24-Nov Comp plugging 26-Nov Comp

Testing Hydro 28-Nov Comp Run In Test 30-Nov Comp Comp Cutting

Structural Fabrication F/up Welding 20-Nov Comp Painting 07-Dec Comp Packing 10-Dec Comp

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008) Total Qty 3 Trains, (Each train 3 bay / 6 bundles) STATUS for Train B & C Current FDD: Train B & C : 31-Jan-2013 All essential engineering completed.
Train B & C Fabrication in progress. Structural items manufactured and are in final inspection and packing. Target shipment for Train-B & C, 31 Jan 2013

For Train B / C
Tubes Receipt Tubes Tube Activities Receipt Fining End Date 08-Nov Status Received Comp

1 Tag

3 Bay

06 Bundles 12 H/Box 1752 Tubes

Header Box Fabrication Plate Receipt Plate Fit#up Welding Cutting 25-Dec 05-Jan I/P I/P Nozzle Assly 09 Jan I/P Testing plugging 26-Jan Balance Hydro 28-Jan Balance N. A. Comp Comp Run In Test Cutting Nozzle Welding 12-Jan I/P NDT 14-Jan Balance PWHT 16-Jan M/cing 18-Jan

Received Comp Bundle Assembly

Balance Balance

Structural Fabrication F/up Welding Painting 07-Dec Comp Packing 15-Dec I/P

Activities End Date Status

Frame Assly 19-Jan Balance

Tube # T/S f/up 20-Jan Balance

Welding 22-Jan Balance

NDT 24-Jan Balance

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Run In Test on 29th Nov.

Run In Test: Air Flow Testing

Train A Structural items ready for Dispatch.


Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

Hydro Test Photo 1

Hydro Test Photo 2

Hydrot Test Photo 3.


Management summary report, CPF-1 Badra Oil Field

Hydro Test Photo 4.


20 Dec 2012

Train B & C Header Box Fabrication

Train B & C Nozzle Assly ready

Train B&C Head Box : Fit up in Prog.


Management summary report, CPF-1 Badra Oil Field

Train B&C Box Welding in Progress


20 Dec 2012

Item: Fuel Gas Membrane Package, Supplier: IFS, USA (PO NO 2013030010) Total Qty 1 Set (03 Skids) Current FDD : 10-Feb-13
Procurement : Delivery of Valves was on critical path but now managed, (90 % valves received on 3 rd December, Balance expected 21th December). Hydro test is completed successfully for 42 Membranes, 2 will be tested 9th Dec). Performance test completed for 2 Nos. Chillers.

Manufacturing & Testing


Sr No 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Activity A - H2S Removable Skid Filter Vessel Fabrication ( 25043 H2S Removable System) Heat Exchanger Fabrication ( 25043 H2S Removable System) On Critical Path Skid Fabrication ( 25043 H2S Removable System) Piping Fabrication ( 25043 H2S Removable System) B - Gas Engine Generator Skid Membrane Housings 100% complete and in Painting. Membranes From Porogen ( 100 % Received) Piping- 95 % Complete. NDE ongoing Valves 100 % Received Skid Fabrication (Gas Engine Generators) 100 % Fabrication Complete Under painting. Assembly (Gas Engine Generators) Testing (Gas Engine Generators) Sipping Preparation (Gas Engine Generators) C - Steam Boiler Skid Membrane Housings 100% complete and in Painting. Membranes From Porogen Piping- 100 % Complete. NDE ongoing Valves 100 % Received Skid Fabrication (Gas Engine Generators) 100 % Fabrication Complete. Under painting. Assembly (Steam boiler package) Testing (Steam boiler package) Sipping Preparation (Steam boiler package) Start Date 30-Nov-12 09-Dec-12 19-Nov-12 17-Dec-12 1-Oct-12 1-Oct-12 08-Nov-12 09-Aug-12 12-Sep-12 07-Dec-12 11-Jan-13 15-Jan-13 15-Oct-12 01-Oct-12 02-Oct-12 09-Aug-12 12-Sep-12 24-Oct-12 11-Jan-13 15-Jan-13 20 Dec 2012 End Date 24-Dec-12 06-Jan-13 05-Dec-12 21-Dec-12 29-Nov-12 05-Dec-12 15-Nov-12 4th -Dec-12 15-Dec-12 09-Jan-13 14-Jan-13 25-Jan-13 30-Nov-12 15-Dec-12 15-Nov-12 4th -Dec-12 01-Nov-12 27-Nov-12 14-Jan-13 25-Jan-13 Location of Work IFS Gulf Coast / HTS Burrow Global IFS IFS POROGEN IFS VELAN Burrow Global IFS IFS IFS IFS POROGEN IFS VELAN Burrow Global IFS IFS IFS

Management summary report, CPF-1 Badra Oil Field

Membrane Housing are under Blasting & Painting with Top & Bottom Cover.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Piping Spool fabrication is under progress for all three skids.


Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Both Membrane Skids are under final fabrication stage.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Heat Exchanger is in Pre Fabrication Stage.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Filters in various stage of fabrication.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Heat Exchangers, Supplier: Godrej, India (PO NO 2013030013) Total Qty 10 Nos Current FDD for Train A : 15-Jan to 30-Jan -13 Current FDD for Train-B & C : 20th to 30th March, 13
Essential Engineering is completed.

Procurement and Manufacturing:


All major raw material received. Tag No HE 21001 : Crude oil Heater for Train-A Channel Shell : Long Seam welding completed. NDT in progress. Main Shell : Shell to Shell C/seam welding completed. Fit-up completed for Main Shell to girth flange (on both side), Welding in progress. Bonnet Assembly : Fit up of bonnet shell to head and Girth flange completed. C/Seam Welding in Progress. Both Tube sheets and baffles are ready for bundle assembly. All the tubes are available for all 3 trains. Total Nos of nozzles : 09. Out of 9 nozzles 5 are ready to use and balance 4 nozzles are under pre fabrication. Tag No HE-21004 : Stabilization column Re boiler for Train-A Channel Shell : Long Seam welding in Progress. Main shell : Shell to Shell C/seam Welding completed. NDT done. Nozzle marking to start. Assembly of cone to Shell port and Flange : Fit-up completed and welding to start. Head : Received and ready for assembly. Total Nozzles : 09. Out of 9 nozzles 4 nos are ready to use. Balance 5 nos pre fabrication in progress. Tube Sheet (1 Nos) : Overlay completed and inspection in progress. Baffle drilling in progress at sub vendor end. Expected date at Godrej 15-Dec. Total Tubes :1668 Nos / Exchanger
Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Tag no HE-21003 : Crude Crude Heat Exchanger for train-A Channel Shell : Long Seam Welding Completed. Main shell : Shell to Shell C/seam Welding completed. Nozzle marking in progress. Bonnet Shell ; Long seam welding completed. NDT in Progress. Tube Sheet (2 Nos) : Drilling Completed. Weld Groove machining in progress. Tubes : All the tubes received for 3 trains. Nozzles : Total Nozzles 9. Out of 9 , three nozzles are ready to use. Balance Nozzles pre fabrication in progress. Heads (2 Nos 1 clad & 1 CS) : Both heads are received after forming.

Tag No HE-21002 : Fresh Water Pre Heater for Train-A Channel Shell : Long Seam Welding Completed. Main shell : Shell long seam welding completed. NDT done. Tube Sheet (2 Nos) : Drilling is in progress. Tubes : All tubes are expected at Godrej by 15-Dec. Nozzles : Total Nozzles 9. Out of 9 , 4 nozzles are ready to use. Balance Nozzles pre fabrication in progress.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Stabilization column Re boiler : Head # Main Shell Barrel Welding done. NDT in Progress.

Stabilization column Re boiler : Cone # Shell port Welding in progress.

Stabilization column Re boiler : Channel Shell # Body Flange Welding in Progress.


Management summary report, CPF-1 Badra Oil Field

Stabilization column Re boiler : Tube Sheet Machining is in progress.


20 Dec 2012

Crude Crude Heat Exchanger : Main Shell to Dend Welding completed.

Crude oil & Fresh Water Heater : Main Shell Nozzle marking to start.

Crude Oil Heater: Channel Shell. Nozzle Cut out done. Fit up to start.
Management summary report, CPF-1 Badra Oil Field

Crude Oil : Dend to Shell Port # Body Flange Welding completed. Nozzle marking in Progress.
20 Dec 2012

Crude Oil Heater: Bundle Assembly is in progress.

Stebilization Column Re Boiler: Baffle Drilling is almost completed.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: CS-SS vessels, Supplier: Ferro Fab, Jebel Ali (PO NO 2013030014) Total Qty 16 Nos

PIM concluded, 90% essential engineering completed. Once in a week expediting visit carried out to ensure the equipment delivery is on time. Procurement and Manufacturing:
All Major Raw Materials available

Shipping Plan
PO NO Vendor Description HP Flare K.O Drum 2013030014 Ferrofab FZE LP Flare K.O Drum Tank flare K.O Drum Closed Drain Drum Tag No V23101 V23001 V22901 V23601 Readiness Date 24-Dec 28-Nov 28-Nov 24-Dec Remarks Hydro test is planned for 27-Dec Collection is planned for 20-Dec Collection is planned for 20-Dec. Hydro test is planned for 22-Dec.

Note : Out of 16, total 12 Tags are dispatched as on date.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

MP Flash Drum : 3 Nos : Dispatched on 30-Sept

LP Fuel Gas Scrubber : Dispatched on 24-Oct

N2 Receiver / Plan Air Receiver / Instrument Air Receiver : 3 Nos Dispatched on 17-Oct
Management summary report, CPF-1 Badra Oil Field

Condensate Pot: 3 Nos : Dispatched on 30-Sept


20 Dec 2012

Gas Boot & Off Spec Gas Boot Dispatched on 14-Nov

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

LP Flare KO Drum : Collection is planned for 20-Dec.

Tank Flare KO Drum : Collection is planned for 20-Dec.

Close Drain Drum : Welding of Boot is in progress.


Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

HP Flare KO Drum : Preparation for Closing joint is in progress.


Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

Item: N2 Generation Package & Instrument Air Package, Supplier: Kaeser, Germany (PO NO 2013030020 & 21) Total Qty 2 Sets

N2 & IAC Skid : Going out from Kaeser.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Flare Package, Supplier : TFI, Italy (PO NO 2013030039) PIM concluded on 4th & 5th Oct. HAZOP and SIL review done. Essential engineering completed. Permanent resident expeditor placed at vendors workshop to push the delivery. HP and LP riser pipes are under painting. Inspection release note is expected by 20-Dec. Derrick Structure is under galvanizing.

Trial assembly for Derrick Structure is completed and sent for Galvanizing.
Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

LP and HP Riser Pipes are under painting & Final Packing.


Management summary report, CPF-1 Badra Oil Field 20 Dec 2012

Item: Diesel Fuel Filters, Supplier: SPX Dollinger, UK (PO NO 2013030045) Total Qty 02 Nos Current FDD : End Dec 12

Hydro test is completed and blasting-painting is in progress. Final inspection after blasting & painting is lined up for 20-Dec.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Gas Engine Generator ROS , Singapore (PO NO 2013030017), Qty- 3 Sets

Package delivery Forecast, Progressively Mid Feb to End Feb 2013 Essential engineering completed Permanent Resident Expeditor deputed. Engineers deputed to ROS to close rest of documentation

Procurement and manufacturing All engines, Alternators, fuel gas filters, enclosures, Silencers and structures received at ROS Electrical and instrument cables sub-order issued Instrumentation partly received rest to receive by coming week Rest of manufacturing All 3 Skids integration started Air receivers, final stage of manufacturing 3rd Cooler ready Piping final stage manufacturing in progress Spreader Bar ready Main Skids Ready Top Skids ready

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Skid-A, Integration Engine and Alternator in progress

Skid-B, Engine Integration progress

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Skid-C, Ready for assembly

Engine-C, Ready for Assembly

Alternator-C, Ready for Assembly

Cooler-C, Ready for Assembly

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Top skids ready

Enclosures Ready

Fuel gas filters Ready

Water Tanks ready

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Air Receiver Final Fabrication progress

Fuel Gas pipes ready and received at ROS

Silencers received, Ready

Interconnect Piping ready

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: HIGH ENERGY API PUMP FLOWSERVE, INDIA (PO NO 2013030019) FDD : 23rd March13 Procurement / Raw material Receipt: Flowserve Italy - Crude Oil export Booster pump, slope/off spec pumps Status (P-21301 A/B & P-21401 A/B) Casing Hydro - Completed and pumps are under assembly Performance / MRT is expected during 10th Jan12 Flowserve, Mendoza Crude oil export pump status (P-21302 A/B) Casing hydro Completed Performance / MRT completed Pumps are expected to be moved to Flowserve India works next week. Final Inspection, String test expected during Mid Feb13

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Flowserve India - Desalted feed Pumps P-21001 A/B, P-21101 A/B,P-21201 A/B Casing hydro, Performance, MRT completed for two pumps

Balance four pumps hydro completed and assembly in progress Performance / MR test (Witness) is expected during First wk of Jan13

170KW LT Motors delivered to Flowserve works Other HT Motors FAT completed which will be moved Flowserve India during Mid Jan13 Seal systems (plan 53B) are under fabrication which will be ready Mid Jan13

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Utility API Pumps FLOWSERVE, INDIA (PO NO 2013030037) FDD : 31st Dec12 (8 pumps) & 21st Jan13 (2 pumps) Procurement / Raw material Receipt: LT Motors from CGL India are delivered at Flowserve India MRT/ Performance of 8 pumps completed. Final Inspection sch on 24th Dec12 Petrofac target to make 8 pumps ready for delivery by 28 Dec 2012

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Crude Oil Metering Skid , Supplier: Alderly, UAE (PO NO 2013030029), Qty-1 Set
Package Delivery Forecast: End Feb 2012

95% of essential engineering completed.

Procurement and manufacturing Krohne Meters and spools, Mainline Isolation DBB valves, Sampling and Jet Mix system, Analyser Cabinets, Skid Base Frames and Mainline piping received at Alderley Flow Control Valves, Analysers, Sample Handling & Sample Recovery System, Air Conditioners, JC Spain Small Bore Valves (1st Lot), Lesser TRVs, OLIVER Mono block valves for pressure instruments, INTERCAB Cable are on transit to Alderley, expected to receive by 10 Jan 2013 Integration of base frame and piping started Control panels ready for FAT Note: Control panel FAT scheduled starting 06 ~09 Jan 2013 Metering skid FAT schedules starting 4th week Jan until 2nd week Feb 2013. If complete skid insulation to attend at Alderley, then 3/4 weeks delay expected

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Skid base frame ready after painting

Metering skid base frame ready

Analyzer skid base frame start of assembly

Metering skid start of Assembly

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

DBBs received

Krohne meters received

Cabinets received

Sampling system

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

UCP FAT in progress

Sampling system ready

Analyzers ready

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Fire Water Pumps, Supplier : Patterson Pump, Greece (PO NO 2013030035), Qty- 5 Nos
Delivery Forecast: End Dec 2012

Shipped on high sea 28 Dec, ETA 25 Jan

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Chemical injection package , Milan (PO NO 2013030069), Qty- 18 Skid Package delivery Forecast 1st lot , End Jan 2012 PIM concluded 90% essential engineering completed. Permanent Resident Expeditor deputed. Permanent Resident Quality inspector deputed. Procurement and manufacturing Almost all suborder parts already ordered Base frame , tank and piping spools is in progress by 80 % Pumps already reached the hameria facility . Rest of manufacturing 9 Skid train B scheduled delivery from Feb-March, 2013 Piping fabrication in progress

U-22702, U-22703 & U-22705 : Base Frame Fabrication is in progress

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Out of 09 Tags, 06 Tags are under fabrication.

Manway are ready

Tank Legs Under Pre Fab.

Piping material received

Nozzle Pre Fabrication

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Fresh Water, service water and Back wash water Treatment Package, Lebanan ( PO2013030079), 3 Numbers Delivery forecast: End Mar 2013 KOM completed 50% of essential engineering completed. Resident expeditor deputed

Procurement :Major sub-orders issued Fresh water package Sub-orders issued for DE, Shells, air blowers, Back Wash water pumps, PT,LTs Chemical injection skids Service water package Sub-orders issued for pumps RO-Pass 1&2, Feed pumps, Membrane pressure vessels, Chemical injection skids Pneumatic discharge pumps, back wash pumps, DAF discharge pumps, filter press, sludge holding tank, sand filters, tanks, chemical injection skids DE, Shells, air blowers, pumps, PT,LTs Chemical injection skids Back wash water package Sub-orders issued for Water return pumps, Pneumatic discharge pumps, cleaning in place pumps, back wash pumps, DAF discharge pumps, filter press, sludge holding tank, sand filters, tanks, chemical injection skids, membrane packages, tanks

Note: Supply of pumps delayed until May-Jun 2013, to device a strategy to handle these delays

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: API Centrifugal Pumps, Supplier : Finder Pompe, Italy (PO NO 2013030036), Qty- 20 Nos
Delivery forecast: End Dec 2012

Shipped, ETS 08 Jan, and ETA 08 Feb 2013

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: ICSS, Supplier: ABB, UAE ( PO- 2013030018), 1 LOT


Delivery forecast: Feb 2013

90% essential engineering completed. Hardware and software frozen Major sub-orders for hardware issued, Cabinets, system hardware net work switches, servers, PCS printers and barriers received at ABB Prototype FAT for ESD, DCS, FW, System marshaling conducted, punch points closed Marshaling cabinets, System Cabinets, Server cabinets and PDP cabinets assembly in progress

Cabinets

Systems

Integration in progress

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Electrical submersible fresh water pumps, Supplier: WEIR Solutions, UAE ( PO2013030018), 4 Numbers Delivery forecast: May 2013

70% essential engineering completed. KOM completed

Procurement and Production Motors sub-order issued, rest updates awaited Rest status awaited

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Items: Sanitary Water Treatment Pkg Supplier : ION Exchange India Ltd LOA NO : 2013030136 CDD : 16th April 2013. KOM concluded on 28th & 29th Nov at Mumbai office. VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor. P&ID commented & resent to vendor. Field expediting visit arranged at vendors place.

Items: Oily Water Treatment Pkg. Supplier : ION Exchange India Ltd LOA NO : 2013030148 CDD : 16th April 2013. KOM concluded on 28th & 29th Nov at Mumbai office. VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor. P&ID commented & resent to vendor. Field expediting visit arranged at vendors place

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Items: HVAC Equipments with controls. Supplier : AHI Carrier FNC UAE. LOA NO : 2013030149 CDD : 16th March 2013. KOM concluded on 6th Dec at Sharjah office. VDRL, Engineering - Sub-ordering - Manufacturing Schedule, Electrical Load Schedule for all Building & GAD for Chiller received from vendor for review/comments.

Items: Boiler Feed Water Pumps. Supplier : Sulzer Pump Middle East. PO NO : 2013030135 CDD : 30th April 2013. KOM planned on 19th & 20th Dec at Sharjah office. VDRL, Engineering - Sub-ordering - Manufacturing Schedule, GAD, Partial Sub-ordered copy & Seal System Plan -23 received from vendor for review/comments.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Key Equipment Delivery Projection - Static Equipment


Description Columns Pressure Vessels (Clad & Non Clad) Pressure Vessels (CS & SS) Shell- Tube Heat Exchangers Filters Flare Packages Air cooled Heat Exchangers Storage tanks Fuel Gas Membrane Package Column Internals Separators - Internals Incinerator Desalter Total Nos. 3 9 16 10 2 3 3 9 3 3 6 1 6 Vendor LNT LNT Ferrofab Godrej Dollinger P A P A P A P A P A P A P A P A P A P A P A P A P A P A Ex-Works Delivery (Forecast) Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-12 May-13 Jun-13 Jul-13 1 2 1 6 6 5 4 3 2 2 2 3 7 2 6

2
3 1 2 2 2 2 5 3 3 3 3 6 6 1 6 6 6 16 15 5 4 11 5 12 3 7 8 6 2

TFI SNT Teknoyap IFS Baretti Frames HAAT HEISCO /FRAMES

Total

74

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Key Equipment Delivery Projection - Rotating / Packages


Description
Instrument Air Package N2 Generation Package Chemical Injection Package Gas engine generator Steam engine generatorBoilers- A&B Rest of items - Daerator,Stack,-Accessories Schedule delivery by End Feb 2012 Metering skids ICSS Fire water Pumps API centrifugal Pumps API HE Pumps

Total Nos. 2 2 18 3

Vendor KAESER KAESER SEKO

Ex-Works Delivery (Forecast)


Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-12 May-13 Jun-13 July-13

ROS

P A P A P A P A P

2 2 2 2

9 3

1 1

1 1 1 1 5 5 10 20

BONO A

1 1 5 20 12

Alderley ABB Patterson Finder Flowserve

Utility API Pumps


Water treatment Package

10
3 79 39

Flowserve
EMCO

P A P A P A P A P A P A P A 1 1

10 0 12

8 8

2 3

Total- Planned Total- Actual

28 38

10

14

24

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: 11 KV Diesel Generator Package ; PO 2013030005 / Intergen, Italy) FDD: Mid Feb, 2013 ( 3 Nos) Essential engineering completed Procurement and manufacturing : : : : : : : Received at Intergen works FAT completed at Marelli, Expected at Intergen Ist week Jan, 2013 Expected First week Jan, 2013 Started receiving, completion by Ist week Jan, 2013 Started receiving, completion by Ist week Jan, 2013 Expected 3rd wk Dec 2012 Received at Intergen works

Engine Alternator Radiators Containers Base Frame Control Panels Instruments

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: 11 KV MV Switchgears; (PO 2013030006 / L&T TAMCO)

Materials are under transit.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: Distribution Transformer; ( PO 2013030004 / , ABB, Turkey) Forecast Delivery : 3rd week of Dec 2012, until 1st week Jan 2012. Essential engineering closed Manufacturing: 6 numbers of 3150KVA transformers tested, IRN / SRN issued. Under Shipment. 2 Number 630KVA transformers FAT scheduled 25 Dec 2012,

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: LV Switchgears; (PO 2013030043 / L&T India) Delivery : LV Busduct 4th week of Dec12, LV Swgr & EMCS 2nd week of Jan13 Essential engineering completed. Procurement and manufacturing

FAT : LV Busduct Completed, LV Swgr & EMCS In progress

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Item: AC / DC UPS; (PO 2013030028 / CEG, Italy) FDD: DC UPS System : 15th Dec12, AC UPS System (Fresh Water): 7th Feb13, AC UPS System : 31st Jan 13 Procurement and manufacturing All raw materials / components received at CEG Works DC UPS Fat completed on 30 Nov 2012, Punch points being attended awaiting IRN A/C UPS assembly started AC UPS System : FAT : 15th Jan 13 DC- UPS

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Bulk Piping Summary

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

CS Fittings

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

CS Fittings

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

SS Fittings

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Inconel Fittings (Nautic)

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

CS & SS Flanges

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Spectacles / Blind Flanges

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Valves Summary

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Ball Valves

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Dual Plate Check Valves

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Gate Globe Check Valves

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Gate Globe Check Valves

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

CS Welded Pipes (Steel Flower)

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Juili Incoloy Pipes : 2013030031

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Stainless Pipes

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

Carbon Steel Seamless & Welded Pipes.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

GRE Pipe & Fittings.

Management summary report, CPF-1 Badra Oil Field

20 Dec 2012

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