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Material Case Study

This document describes various material testing methods, including destructive and non-destructive tests. It discusses testing various mechanical properties like strength, hardness, elasticity, plasticity, ductility, toughness, and brittleness. Specific destructive tests mentioned include the Brinell hardness test, Vickers hardness test, Rockwell hardness test, Shore hardness test, Izod toughness test, and Charpy toughness test. The purpose of destructive testing is to understand a material's structural performance and behavior under loads by testing it to failure. Properties like hardness are measured by indenting the material's surface with an indenter like a steel ball or diamond tip under a set force.

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302 views

Material Case Study

This document describes various material testing methods, including destructive and non-destructive tests. It discusses testing various mechanical properties like strength, hardness, elasticity, plasticity, ductility, toughness, and brittleness. Specific destructive tests mentioned include the Brinell hardness test, Vickers hardness test, Rockwell hardness test, Shore hardness test, Izod toughness test, and Charpy toughness test. The purpose of destructive testing is to understand a material's structural performance and behavior under loads by testing it to failure. Properties like hardness are measured by indenting the material's surface with an indenter like a steel ball or diamond tip under a set force.

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I'NhonqMinnie
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CASE STUDY

DESTRUCTIVE TEST
NAME : MOHD HISHAM BIN AZIZ (03DKM12F1001)
MUHAMAD FAIZ HILMI BIN AYOB (03DKM12F1009)
MUHAMAD SYAFIQ BIN MOHD RAZAK (03DKM12F1014)
SUKPHALAKS A/P AI CHIK (03DKM12F1027)
THE PURPOSE AND TYPES OF MATERIAL TESTING
DEFORMATION
To test the structure of the materials
To test for strenght of materials
To test the deformation
To test the respone of materials
MECHANICAL PROPERTISE IN MATERIAL TESTING
STRENGHT
i. The study of strength of materials often refers to various methods of
calculating the stresses and strains in structural members, such as
beams, columns, and shafts.
ii. The methods employed to predict the response of a structure under
loading and its susceptibility to various failure modes takes into
account the properties of the materials such as its yield strength,
ultimate strength, Young's Modulus, and Poisson's ratio.

HARDNESS
i. Hardness is the measure of how resistant solid matter is to various
kinds of permanent shape change when a force is applied. Methods
include: Rockwell standard testing, Rockwell superficial testing,
Knoop & Vickers microhardness testing, and Brinell hardness
testing.
ELASTICITY
i. The elasticity of a material can be defined as, the ability of a material to
absorb force and flex in different directions, returning to its original position.
PLASTICITY
i. The plastic behavior of a material is described by its yield point and its post-
yield hardening. The shift from elastic to plastic behavior occurs at a certain
point, known as the elastic limit or yield point, on a material's stress-strain
curve.
DUCTILITY
i. Ductility is a solid material's ability to deform under tensile stress.
TOUGHNESS
i. Torque Testing is the tendency of a force to rotate an object about an axis.
Element can perform torque testing on most hardware and fastener
products.
BRITTLENESS
i. A material is brittle if, when subjected to stress, it breaks without significant
deformation (strain). Brittle materials absorb relatively little energy prior to
fracture, even those of high strength.
DESTRUCTIVE TEST
In destructive testing, or (Destructive Physical Analysis DPA)
tests are carried out to the specimen's failure, in order to
understand a specimen's structural performance or material
behaviour under different loads.
These tests are generally much easier to carry out, yield more
information, and are easier to interpret than nondestructive
testing
Destructive testing is most suitable, and economic, for objects
which will be mass-produced, as the cost of destroying a small
number of specimens is negligible.
Detecting the failure can be accomplish using a sound
detector or stress gauge which produces a signal to trigger the
high-speed camera
THE PRINCIPLE OF HARDNESS TEST
BRITNELL TEST
i. In this test, a hardened steel ball is pressed by a force / load
specific and indent (indent) the surface of the tested materials. It is
necessary to choose the right combination of ball sizeballs with the
load used is not distorted, and measurement can be carried out.
VICKERS TEST
i. This test should be preferred to the Brinell test if the substance
tested was cutting tool sand components that have been heat
treated. Tests conducted with indent the surface of the eye-based
diamond pyramid of the same quadrangle.
ROCKWELL TEST
i. This test is not reliable (reliable) when compared with Brinell and Vickers
tests. But the industry is very widely used test because it is easily and
quickly handled. This test givesreadings on the scale of violence continue
to be provided. The principle of this test is to compare the depth of the
groove as a result of the first load (minor load) and load the mainor
second (major load).
SHORE TEST
i. In tests that have been described specimens tested is small and can be
placed on test equipment. Soleroscope Shore is a simple test tool over thus
it is easy to test for the larger.
ii. Sharp-edged diamond hammer (diamomd-pointed hammer) weighing 2.5 g
test materialstruck when dropped from a height of 250 mm. Hardness index
is high bounce (rebound) the first eye. Usually the hardness scale divided
into 140 parts.
EXPLAIN PRINCIPLE AND RESULT OF TOUGHNESS TEST
IZOD TEST
zod testing is an standard method of determining the impact resistance
of materials. An arm held at a specific height (constant potential energy)
is released. The arm hits the sample.The specimen either breaks or the
weight rests on the specimen. From the energy absorbed by the
sample, its impact energy is determined. A notched sample is generally
used to determine impact energy and notch sensitivity.

CHARPY TEST
The Charpy impact test, also known as the Charpy V-notch test, is a
standardized high strain-rate test which determines the amount of
energy absorbed by a material during fracture. This absorbed energy is
a measure of a given material's notch toughness and acts as a tool to
study temperature-dependent ductile-brittle transition.

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