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Department of Electrical and Electronics Engineering: Singareni Collieries Polytechnic

This document provides details about a technical seminar on a coal screening plant (CSP) that was visited. It summarizes the key components and processes of the coal handling system. Coal is received from mines by trucks and conveyed through various belts and screens to separate coal by size. The larger pieces are crushed and combined with smaller pieces before being loaded into wagons for shipping. The screening plant filters and processes raw coal to prepare it for further processing and dispatch to customers.

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Abrar Ahmed
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91 views

Department of Electrical and Electronics Engineering: Singareni Collieries Polytechnic

This document provides details about a technical seminar on a coal screening plant (CSP) that was visited. It summarizes the key components and processes of the coal handling system. Coal is received from mines by trucks and conveyed through various belts and screens to separate coal by size. The larger pieces are crushed and combined with smaller pieces before being loaded into wagons for shipping. The screening plant filters and processes raw coal to prepare it for further processing and dispatch to customers.

Uploaded by

Abrar Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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DEPARTMENT OF ELECTRICAL AND

ELECTRONICS ENGINEERING
SINGARENI COLLIERIES POLYTECHNIC COLLEGE

Technical seminar on

COAL SCREENING PLANT [C.S.P.]

PLACES VISITED
OC MINES
STPP(Singareni Thermal Power

Plant),Jaipur
Area workshop(SRP)
CSP(Coal Screening Plant),RK-5

The purpose of the Coal handling plant is to Process raw


coal and dispatch it to customers for further processing.
Coal is received from mines in the form of lumps of varying
sizes, by means of trucks.
Coal is conveyed by means of conveyor Belts in the coal
handling plant.
Coal is then supplied to the crusher house through
Vibrating screens to sieve the coal before feeding to the
crusher; 20% of the coal that is received is already <300mm
size so this is separated & only larger lumps are fed to the
Crusher.

The crushed coal is fed to the conveyors in the crusher house


through Belt. when the bunkers are full, coal is stocked in
nearby area, and they are reclaimed as and when required.
The stacking is done to insulate the plant against the
discontinuous dispatch of coal.
Now the coal is loaded into the wagons by using a
pre-weigh surge hopper.

Conveyor layout

03/15/15 05:16 PM

COAL HANDLING SYSTEM

Trucks
Trucks (ROM
(ROM coal)
coal)

ROM
ROM Bunker
Bunker
Reciprocating
Reciprocating and
and
vibrating
vibrating feeders
feeders

Shale
Shale
Bunker
Bunker

Belt
Belt conveyor
conveyor (( ROM1
ROM1
& ROM2)
ROM2)

Direct feeding
through C1
Conveyor
SLACK
SLACK
BUNKER
BUNKER

Conveyor
Conveyor C1
C1
Coal size
-<300mm

Screens(300mm)
Screens(300mm)

Shale
Shale
22

Shale
Shale 11
conveyor
conveyor

Coal size
->300mm

Crusher

Conveyors
RC1 & RC2

Conveyor
Conveyor SL1
SL1 and
and
SL2
SL2
Coal size -<300mm
Conveyors
C2
Conveyors C2 &
& C3
C3
Coal size -<300mm
Conveyors
Conveyors C4
C4
&
& C5
C5

Ground
Ground Level
Level
Bunker
Bunker
Vibrating feeders
Belt
Belt conveyor
conveyor C6
C6
Belt
Belt conveyor
conveyor C7
C7
PrePre- Weigh
Weigh
Surge
Surge Hopper
Hopper

Wagons

Stock
Stock pile
pile

CONVEYOR ROM1 & 2:


Coal is unloaded by trucks into ROM bunkers,
from which coal is fed to Conveyors ROM1 & 2,
by means of vibrators.
Vibrators are used to ensure smooth flow of coal.

S.N0

SPECIFICATION

ROM1

ROM2

Gearbox make

Rampur

APHMEL

Gear Ratio

20:1

40:1

Belt width

1200mm

1200mm

Belt length

205m

205m

Centre to Centre

97m

97m

Belt speed

2.5m/s

1.4m/s

Belt capacity

750 Tph

750 Tph

Belt lift

11.2m

11.2m

S.N0

SPECIFICATION

ROM1

ROM2

Motor make

BB

NGEF

Motor RPM

1490

1490

Power

75Hp

75Hp

Voltage

440V

440V

Current

101A

101A

Coal from ROM1 and ROM 2 are passed


through vibrating screens on to the
conveyors RC1 and RC2 respectively.
Vibrating screens filter the coal size less
than 300mm onto the Slack 1 & 2
conveyors respectively.
This way load on the crusher can be
minimized.

S.N0

SPECIFICATION

SCREENS 1 &2

Make

Tata Robins Fraser


Ltd

Size

60 x 160

Stroke

Screening

Capacity

300 Tph

Motor

20Hp

S.N0

SPECIFICATION

RC1

RC2

Gearbox make

Shanti-14

Shanti-14

Gear Ratio

40:1

40:1

Belt width

1000mm

1000mm

Belt length

125m

125m

Centre to Centre

53m

55m

Belt speed

1.25m/s

1.25m/s

Belt capacity

150 Tph

150 Tph

Belt lift

1.0m

1.0m

S.N0

SPECIFICATION

RC1

RC2

Motor make

NGEF

CG

Motor RPM

1479

1460

Power

40Hp

40Hp

Voltage

440V

440V

Current

52A

52A

Coal which is filtered through screens is


passed onto conveyors C2 & C3 by means
of conveyors SL1 & SL2 respectively.
If supply of coal is directly of size less than
300mm then its is fed to conveyors C2 &
C3 by means of C1 conveyor.
Coal on C1 conveyor is fed through
vibrators of Slack coal bunker.

S.N0

SPECIFICATION

SL1

SL2

C1

Gearbox make

Elecon

APHMEL

Elecon

Gear Ratio

30:1

30:1

30:1

Belt width

1000mm

1000mm

1200mm

Belt length

125m

125m

150m

Centre to Centre

59m

58m

70m

Belt speed

1.60m/s

1.60m/s

2.60m/s

Belt capacity

150 Tph

150 Tph

1200

Belt lift

1.0m

0.4m

7.0m

S.N0

SPECIFICATION

SL1

SL2

C1

Motor make

KE

GEC

CG

Motor RPM

1440

1440

1440

Power

40Hp

40Hp

75

Voltage

440V

440V

440V

Current

55A

55A

101A

While coal is passing on conveyors RC1,


RC2, SL1 & SL2 shale is passed onto
Shale1 conveyor.
Now Shale is conveyed onto Shale 2
Conveyor and it is dumped in the Shale
bunker.

S.N0

SPECIFICATION

SHALE1

SHALE2

Gearbox make

Elecon

Elecon

Gear Ratio

30:1

30:1

Belt width

1000mm

1000mm

Belt length

50m

125m

Centre to Centre

24m

57m

Belt speed

1.60m/s

1.75m/s

Belt capacity

150 Tph

200 Tph

Belt lift

LEVEL

11.0m

S.N0

SPECIFICATION

Shale1

Shale2

Motor make

KE

CG

Motor RPM

1460

955

Power

15Hp

15Hp

Voltage

440V

440V

Current

21A

23A

Coal from conveyors RC1 & RC2 is passed


through crushers and then fed to conveyor
C2 & C3.
Coal from conveyors SL1 and SL2 also
feed conveyor C2 & C3.
Coal from C1 conveyor also feeds C2 and
C3.
C2 and C3 feed conveyor C4 & C5 which
dump the coal into GL bunkers.
COAL HANDLING SYSTEM

21

S.N0

SPECIFICATION

C2

C3

C4

C5

Gearbox make

Hu wood

Hu wood

Elecon

Greaves

Gear Ratio

3.97:1

3.91:1

20:1

20:1

Belt width

1200mm

1200mm

1400mm

1400mm

Belt length

200m

200m

70m

40m

Centre to Centre

90m

90m

34m

17m

Belt speed

2.60m/s

2.60m/s

2.64m/s

2.64m/s

Belt capacity

1200 Tph

1200 Tph

1000 Tph

1000 Tph

Belt lift

12.0m

12.0m

LEVEL

LEVEL

S.N0

SPECIFICATION

C2

C3

C4

C5

Motor make

Alstom

CG

CG

KE

Motor RPM

1485

1476

1440

1440

Power

125kW

125kW

40Hp

40Hp

Voltage

3.3kV

3.3kV

440V

440V

Current

28.5A

30A

52A

52A

S.N0

SPECIFICATION

CRUSHERS 1 &2

Make

Sayaji iron engg

Crushing size

200mm-50mm

Capacity

200 Tph

Motor

100Hp

Coal from GL bunkers is fed to conveyor


C6

Coal is now transferred to C7 conveyor.

From C7 conveyor coal is dumped into


Surge hopper.

S.N0

SPECIFICATION

C6

C7

Gearbox make

APHMEL

APHMEL

Gear Ratio

20:1

20:1

Belt width

1400mm

1400mm

Belt length

425m

190m

Centre to Centre

193m

65m

Belt speed

3.0m/s

3.0m/s

Belt capacity

1400 Tph

1400 Tph

Belt lift

23.5m

13.0m

COAL HANDLING SYSTEM

26

S.N0

SPECIFICATION

C6

C7

Motor make

KE

Alstom

Motor RPM

1476

1485

Power

2 X 200 kW

125kW

Voltage

3.3kV

3.3kV

Current

44A

29A

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