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Process Chart

This document outlines a reliability centered maintenance (RCM) process that involves: 1) Designing equipment and performing a functional breakdown and performance specification. 2) Conducting a failure modes and effects critical analysis (FMECA) to identify failure modes. 3) Using RCM decision logic to analyze failure modes and determine appropriate tasks like preventative maintenance or redesign. 4) Implementing the RCM output through maintenance plans, inspections, and data collection to improve reliability.

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Nenad Deusic
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23 views

Process Chart

This document outlines a reliability centered maintenance (RCM) process that involves: 1) Designing equipment and performing a functional breakdown and performance specification. 2) Conducting a failure modes and effects critical analysis (FMECA) to identify failure modes. 3) Using RCM decision logic to analyze failure modes and determine appropriate tasks like preventative maintenance or redesign. 4) Implementing the RCM output through maintenance plans, inspections, and data collection to improve reliability.

Uploaded by

Nenad Deusic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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INITIAL DESIGN &

MODIFICATION PROCESS
DESIGN
DESIGN OF
OF EQUIPMENT
EQUIPMENT
FUNCTIONAL
FUNCTIONAL BREAKDOWN
BREAKDOWN
PERFORMANCE
PERFORMANCE SPECS
SPECS
TEST
TEST DATA
DATA

RCM DECISION LOGIC / ANALYSIS

FMECA

Is
Is the
the functional
functional failure
failure or
or effect
effect of
of the
the
failure
failure mode,
mode, on
on its
its own,
own, evident
evident to
to the
the
operator
operator while
while performing
performing normal
normal duties?
duties?

ITEM
ITEM
FUNCTIONS
FUNCTIONS
FUNCTIONAL
FUNCTIONAL FAILURES
FAILURES
FAILURE
FAILURE MODES
MODES

DATA UPDATE

SSWG

Evident

YES

Does
Does the
the failure
failure mode
mode cause
cause aa
function
function loss
loss or
or secondary
secondary damage
damage
that
that could
could have
have an
an adverse
adverse effect
effect on
on
operating
operating safety
safety or
or lead
lead to
to serious
serious
environmental
environmental violation?
violation?
Evident
Safety/
Environment

YES

Analyze all
appropriate
tasks

REVIEW
REVIEW
AND
AND
INPUTS
INPUTS

NO

S
L
PHM
OC
HT
Other
Action

Evident
Economic/
Operational

Analyze all
appropriate
tasks

S
L
PHM
OC
HT
Other
Action

DOCUMENT TASK

3M
3MDATA
DATA/ /DEGRADER
DEGRADERANALYSIS
ANALYSIS
AGE
AGEEXPLORATION
EXPLORATIONDATA
DATAANALYSIS
ANALYSIS
FATIGUE
FATIGUELIFE
LIFEANALYSIS
ANALYSIS
FAILURE
FAILUREANALYSIS
ANALYSIS(INCLUDING
(INCLUDINGDISTRIBUTIONS
DISTRIBUTIONS/ /INTERVALS
INTERVALS/ /RATES)
RATES)
WEIBULL
WEIBULL&&TRENDING
TRENDINGANALYSIS
ANALYSIS
RELIABILITY
RELIABILITYMETRICS
METRICSUPDATE
UPDATE

Hidden

NO

Does
Does the
the occurrence
occurrence of
of the
the hidden
hidden
failure
failure mode
mode in
in combination
combination with
with aa
second
second failure
failure // event
event cause
cause aa function
function
loss
or
secondary
damage
that
loss or secondary damage that could
could
have
have an
an adverse
adverse effect
effect on
on operating
operating or
or
lead
lead to
to serious
serious environmental
environmental violation
violation
safety?
safety? NO
Hidden
YES
Hidden

Economic/
Operational

Analyze all
appropriate
tasks

Safety/
Environment
S
L
PHM
OC
HT FF
Other
Action

Analyze all
appropriate
tasks

S
L
PHM
OC
HT FF
Other
Action

ID whether NO PM is warranted
ID whether other action is warranted

Select best option

RCM OUTPUT
REDESIGN
REDESIGN
OPERATIONS
OPERATIONS

RELIABILITY & MAINTAINABILITY


DATA ANALYSIS

OTHER
OTHERACTION
ACTION

RCM OUTPUT

RCM OUTPUT

PREVENTIVE
PREVENTIVE
MAINTENANCE
MAINTENANCE
REQUIREMENT
REQUIREMENT

NO
NO
PREVENTIVE
PREVENTIVE
MAINTENANCE
MAINTENANCE

IMC CORE

DATA COLLECTION

COST-WISE
COST-WISE READINESS
READINESS
TOP
TOP DEGRADERS
DEGRADERS
3M
3M DATA
DATA ANALYSIS
ANALYSIS
MAINTENANCE
MAINTENANCE PROG
PROG IMPLEMENT
IMPLEMENT
INDUSTRIAL
INDUSTRIAL COORDINATION
COORDINATION
MAINTENANCE
MAINTENANCE PROGRAM
PROGRAM REVIEW
REVIEW
DEFECT
DEFECT DATA
DATA FEEDBACK
FEEDBACK

ENGINEERING
ENGINEERING INVESTIGATIONS
INVESTIGATIONS
DEFECT
DEFECT // FAILURE
FAILURE DATA
DATA
INSPECTION
INSPECTION BULLETINS
BULLETINS
AGE
AGE EXPLORATION
EXPLORATION TASKS
TASKS
REWORK
REWORK // REPAIR
REPAIR DATA
DATA
FATIGUE
FATIGUE LIFE
LIFE USAGE
USAGE DATA
DATA
3M
3M DATA
DATA // TOP
TOP DEGRADERS
DEGRADERS

EQUIPMENT OPERATION

REPAIRS
REPAIRS

PMA / APML
DIRECTED
DIRECTED TASKS
TASKS

AGE
AGEEXPLORATION
EXPLORATION(AE)
(AE)
SAMPLING
SAMPLINGREQUIREMENTS
REQUIREMENTS

IMPLEMENTATION

CORRECTIVE
CORRECTIVE MAINTENANCE
MAINTENANCE
PERFORMED
PERFORMED
(UNSCHEDULED)
(UNSCHEDULED)

MAINTENANCE
MAINTENANCE PLAN
LORA
LORA

FEEDBACK TASKS

IMPLEMENTATION TASKS

RELIABILITY ANALYSIS

OPERATIONS

REDESIGN / CIP TASKS

FMECA TASKS

OTHER EVENTS

EI

QDR

HMR

LOCAL CARDS

IMPLEMENTATION

RCM ANALYSIS TASKS

FAILURES
FAILURES

3M

PREVENTIVE
PREVENTIVE MAINTENANCE
MAINTENANCE
DOCUMENTS
DOCUMENTS (MRC,LES,MIMS,
(MRC,LES,MIMS, IMC, AEPD)
CORRECTIVE
CORRECTIVE MAINTENANCE
MAINTENANCE
REQUIREMENTS
REQUIREMENTS (ATE/TPS,SE)
(ATE/TPS,SE)
SUPPLY & TRAINING SUPPORT

PREVENTIVE
PREVENTIVE MAINTENANCE
MAINTENANCE
PERFORMED
PERFORMED
(SCHEDULED)
(SCHEDULED)
SAMPLING INSPECTIONS PERFORMED
(Age
(Age Exploration,
Exploration, Lead
Lead the
the Fleet, etc.)
etc.)
HANDS-ON
HANDS-ON ENGINEERING
ENGINEERING // LOGISTICS
LOGISTICS
O/I/D
O/I/D MAINTENANCE
MAINTENANCE PERSONNEL
PERSONNEL
VENDOR
VENDOR // PRIME
PRIME TESTING
TESTING

ACQUISITION
OPERATIONAL

RCM Failure Management Process

MISHAP
DMDS

REI
TPDR
ASQ
OPERATIONS
OPERATIONS

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