Steel & International
Steel & International
Presented By
Ashwani Kumar
AVP-Sales & Marketing
Presentation to JLMT
CREATING
STEEL
FROM
IRON ORE
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MINING
CRUSHING
SEPARATING
CONCENTRATING
MIXING
PELLETIZING
PRODUCT -
IRON ORE
PELLETS
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IRON MAKING
PRODUCT
- LIQUID IRON
- SOLID IRON
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FORMS OF IRON
HOT METAL ( LIQUID IRON)
contains 93-94% Iron and balance other elements / impurities
such as C , Si, Mn , S & P
Used in Production of Steel in ISP
PIG IRON
A product in solid form obtained from Liquid Iron as
-Foundry Grade
-Steel Making Grade
Presentation to JLMT
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USAGE OF SI/DRI/HBI
SI/ DRI/HBI is primarily used for production of
Steel (as a substitute of steel melting scrap),
in the Electric Furnaces like the Electric Arc
Furnace (EAF) or the Induction Furnace (EIF). Hot Metal is used
in steel making process of Basic Oxygen Furnace (BOF)
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WHAT IS STEEL
STEEL Making is an oxidation process where C is removed by
injecting Oxygen to react with C to make CO and adjust the desired
C content whereas Iron making is reduction process where O is
removed from Iron Oxide to obtain Iron
Steel is categorised as Low, Medium- or High-carbon steels according to
the % of carbon they contain, although this is most often lower than 1.5
%.
Low Carbon - Up to 0.25%.
Medium carbon steel >0.25% to 0.45%.
High carbon steel >0.45% to 1.50%.
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Hot Metal
Pre-treatment
Primary
Steelmaking
Secondary
Steelmaking
Continuous
Casting
BF
TORPEDO
COREX
MIXER
HMDS
HMPT
BOF
EAF
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LHF
RH (OB)
CASTER
10
SMS II
Conarc Process
Scra
p
Hot
Metal
Pig Iron
DRI
VD/
VD-OB
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Coal
from
Mines
Sale
Coal
Washery
COAL
Char/Flu
Gases
Washe
ry
Reject
s
POWER
PLANT
ROTARY
KILNS
COKE
OVEN
Cokin
g
Coal
COKE
SINTER
PLANT
BF
Pig Iron
PLATE MILL
Sale
PLATES
EA
F
Rounds/
Blooms/
Slabs
Sinter
Sale
CSEB/OTHE
RS
FINES
Spong
e Iron
Sale
Sale
RAIL &
UNIVERSAL
BEAM MILL
Rails
Structurals
Sale
Sale
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Steel Making
Steel making:
Steel making is the process of selective oxidation
of impurities present in the charge material
(Hot metal/Scrap/DRI) in the presence of suitable
fluxes in the Steel Melting Shops (SMS).
Steel/Steel Products as per Form/shape/size:
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Steel Making
Semi-Finished Steel Products (Semis):
Intermediate solid steel products obtained by
Hot rolling/Forging of ingots (in conventional process)
or by Continuous casting of liquid steel are known as
Semis. These are called so since they are intended
for further rolling/forging to produce Finished steel
products.
Finished Steel :
Products obtained upon hot rolling/forging of
semi-finished steel (blooms/billets/slabs)
These cover 2 broad categories of products,
namely Long Products and Flat Products
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rolled Structural
Sections include Angles, Channels, Girders, Joist,
I Beams, H Beams etc..
used in civil/mechanical construction.
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Finished steel thin flat products, produced from slabs/thin slabs in rolling mills
using flat rolls. These are supplied in Hot Rolled (HR), Cold Rolled (CR) or in
Coated condition depending upon the requirement.
Different types of flat products are :
Plate: Thick flat finished product of width: +500mm & Thickness: (+)5mm
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Coated Products :
cold rolled products coated with metals or organic chemicals are :
i)Galvanised Plain/ Corrugated (GP/GC) Sheets - Cold Rolled Sheets/Strips
coated with zinc metal through Galvanising process.
Used in roofing, paneling etc.
GP sheets are normally produced by Hot Dip Galvanising of CR Sheets/Strips
in liquid zinc bath.
GC sheets are obtained upon corrugating of GP sheets in corrugating machine.
Galvanised sheets- used in roofing, paneling, auto bodies, Trunks/Boxes etc.
ii)Tinplate: TMBP coated with tin metal. Used for manufacture of containers.
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Stainless Steel
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Special Steel
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Special Steel
Special Steel :
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Properties of Steel
Lusture - Shines
Malleable - Rollable
Ductile - Stretchable
Strength - Strong
Tough Resistant to fracture
Good Conductor Transfers heat and electricity
Durable Long lasting
Hard - Resistant to wear
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Appliances
Building frames & Building
Security doors
Trains
Ships
Roofing & Structurals
Rail lines & bridge Structures
Gears
Tools
Wire Fences
Auto body panels
Electric Motors
Solar Hot Water system
Machines and Equipments
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Product Applications
Cold
Rolling
Pipes &
Tubes
Cold
Formed &
Coated
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Product Applications
Transport
Heavy
machines
Auto
parts
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Product Applications
Engineering
Ship bldg.
& Marine
containers
Other end
usage
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Countries
% Change
Mn MT
2010(f)
China
552.5
5%
USA
71.7
18.8%
Japan
60.8
15.8%
Russia
27.1
8.5%
India
62.7
12.1%
The first half of 2009 witnessed monthly steel production levels go below
100mn MT due to global economic recession
The production levels picked up from 2nd half driven by China as consumers
across sectors started replenishing stocks
With signs of a recovery across the world now apparent, global steel demand in
2010 is forecast to grow by 9.2% to 1,206mn MT which is a recovery to the level
of 2008
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Rank
Country
2009*
2008*
%2009/2008
China
567.8
500.3
13.5
Japan
87.5
118.7
-26.3
Russia
59.9
68.5
-12.5
US
58.1
91.4
-36.4
India
56.6
55.1
2.7
South Korea
48.6
53.6
-9.4
Germany
32.7
45.8
-28.7
Ukraine
29.8
37.3
-20.2
Brazil
26.5
33.7
-21.4
10
Turkey
25.3
26.8
-5.6
*calendar year
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Apr-Nov
'09
Growth
(%)
Semis
286
346
-17
374
349
61
37
64
555
717
-23
1897
1499
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Structurals
Plates
HR Coils
Apr-Nov
'09
Growth
(%)
Pig Iron
202
288
-30
Sponge
Iron
28
-96
Semis
276
436
-37
Bars &
Rods
138
125
10
Structurals
39
64
-39
Plates
49
176
-72
239
652
-63
HR Coils
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(in Kilograms)
38
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Location/Units
Capacity(MTPA)
Bhilai
Bokaro
Durgapur
1.9
IISCO
0.5
Rourkela
Total
13.2
ESSAR
HAZIRA
4.6
JSW
BELLARY
ISPAT
DOLVI
RINL
VIZAG
3.3
JSPL
RAIGARH
2.4
TISCO
JAMSHEDPUR
5.5
BHUSHAN
ORISSA
MAIN PRODUCERS
TOTAL
36.2
SECONDARY
ALL INDIA
23
ALL INDIA
ALL INDIA
59.2
SAIL
40
~51
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RUBM
Raigarh,Chattisgarh
Product Range
Heavy & Medium Structurals
Track and Crane rails
Channels: 250 mm-400 mm
Universal Beams: 200 x 100 to 900 x 300 mm
Universal Columns: 150x150 to 350 x 350 mm
Crane Rails: CR 80, CR 100
Track Rails: UIC 54 & 60 & IRS 52 Kg & 60 Kg
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JSPLs Products
Strength & Weakness
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Structurals - SWOT
Strength
Weakness
Established quality
Opportunity
Threat
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Weakness
Limited edge trimming facility for our plates
Opportunity
Threat
sectors
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Existing
PhaseI(2011-12)
PhaseII(2014-15)
MLSM-0.6
CSP-3.0
Longterm
Target
RUBM-0.75
Raigarh
Plates &
Coil-1.0
Steel
making
capacity
-2.6
Patratu
NIL
7.0
Semis-0.6
Total After
Expansion
Steel
making
capacity -3.0
Steel
making
capacity -7.0
WR- 0.6
NIL
11.0
Rebar-2.0
Total After
Expansion
Steel
making
capacity
-0.0
Steel
making
capacity -3.0
Steel
making
capacity -3.0
Angul
NIL
Plates-1.5
HSM-4.5
Total After
Expansion
Steel
making
capacity
-0.0
Steel
making
capacity -2.0
Steel
making
capacity -6.0
Grand Total
after Finished
expansion
2.6
8
16
Steel
Capacity:6.5
MTPA
12.5
30.5
Presentation to JLMT
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Mills
Products
Capacity (Mn
MTA)
Sizes
Plate
Plates
1.5
Up to 5000 mm width
Angul
HSM
HR Coils
Total
WRM
Patratu
Bar Mill-I
Bar Mill-II
4.5
Target Markets
Status
Delayed
6
Wire Rod
0.6
5.2-22 mm
Rebar/RCS
Rods/ RCS
Angles
Rebar/RCS
Rods/ RCS
Angles
0.72
0.18
0.1
0.72
0.18
0.1
2.6
8-40 mm
20-63 mm
50-90 mm
8-40 mm
20-63 mm
50-90 mm
Construction, projects
Construction, projects
Construction, projects
Construction, projects
Construction, projects
Construction, projects
Total
Under
Commissioning
Under
Commissioning
Delayed
RUBM
Rails, Beams,
Column, Channels
0.7
up to 900 mm
Running
Plate Mill
Running
Beams , Columns
0.8
Compact Strip
Production (CSP)
Coils
Raigarh
Total
Grand Total
5.5
14.1
Presentation to JLMT
HR Coils
Under
Commissioning
Delayed
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Heavy presence
of secondary players
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Challenges Ahead
30 mn MTPA
by 2020
Market Entry
Diversification
Consolidation
16 mn MTPA
HSM products
CSP
8.0 mn MTPA
2015
8 mn MTPA
Light & medium Structurals
Wire rods
TMT
Wider Plates/yellow goods
2.6 mn MTPA
Heavy Structurals
Rails
Plates
Coil
5.4 mn MTPA
2012
2.6 mn
MTPA
Project customers
Cold Rollers- Service
centers
LPG
Pipe & Tubes
Project customers
Retail customers
New sectors- SBQ, Penstock
Line pipes
Capacity
Project customers
2009
Time Horizon
Presentation to JLMT
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50
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Industry Challenges
PQRST
Reach : How near and how far geographically we can take the end products to
customers. As the Steel market demands are not driven by special niche market
alone, it is the mass application and low segment that will consume bulk quantity.
Catering to every user of steel directly is an important long term strategy.
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Facing challenges
PQRST
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JSPL Global
operation
An overview
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Structure of International
Business
International Business
South America
Africa
China
Brazil
Congo
Nepal
Bolivia
South Africa
UAE
Peru
Madagascar
Asia Pacific
Mongolia
Mozambique
Indonesia
Malawi
Georgia
Zimbabwe
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International Operation :
Mongolia
Georgia
Nepal
Congo
Brazil
Peru
Bolivia
Malawi
Zimbabwe
Madagascar
Mozambique
Indonesia
South Africa
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Cntd
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International Operation :
Ongoing Overseas Expansions Asia
NEPAL
NEPAL
MONGOLIA
MONGOLIA
Hydro
Hydro
Uranium
Uranium
INDONESIA
INDONESIA
GEORGIA
GEORGIA
Coal
Coal
Oil
Oil&&Gas
Gas
ASIA
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International Operation :
Ongoing Overseas Expansions South America
BRAZIL
BRAZIL
PERU
PERU
Business
BusinessDevelopment
Development
Exploration-Iron
Exploration-IronOre
Ore
Oil
Oil&&Gas
Gas
BOLIVIA
BOLIVIA
SOUTH AMERICA
Steel
Steel
Mining
Mining( (Iron
IronOre)
Ore)
Oil
&
Gas
Oil & Gas
Presentation to JLMT
Cntd
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International Operation
Ongoing Overseas Expansions Africa
MADAGASCAR
MADAGASCAR
CONGO
CONGO
Exploration
Exploration: :Lime
Lime
Stone
Stone
Diamond
DiamondMining
Mining
AFRICA
MALAWI
MALAWI
Exploration
Exploration: :Coal
Coal
SOUTH
SOUTHAFRICA
AFRICA
Business
BusinessDevelopment
Development
Coal
CoalMining
Mining
MOZAMBIQUE
MOZAMBIQUE
Coking
CokingCoal
Coal
Chrome
ChromeOre
Ore
Presentation to JLMT
Cntd
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JSPL Overseas
Country Name
Bolivia
Operation
Location
Puerto suarez
Capacity / Dimension
Business Plans
Heading By
Mr. D N Parida
No. of Employees
5 + 25
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Cntd
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JSPL Overseas
Country Name
Congo
Operation
Location
Capacity / Dimension
Business Plans
Heading By
No. of Employees
6+66
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JSPL Overseas
Jindal Minerals and Metals Africa Congo Sprl
Current Exploration
Kahemba 29 concessions (8223 km)
Banalia 11 concessions
Lubao 5 concessions
(3552 km)
(1938 km)
Tshikapa 1 concession
(108 km)
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Cntd
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JSPL Overseas
Country Name
South Africa
Operation
Location
Capacity / Dimension
Business Plans
Heading By
No. of Employees
1+5
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JSPL Overseas
Country Name
Mozambique
Operation
Coal exploration
Location
Capacity / Dimension
Business Plans
Set-up our own Laboratory for proximate analysis of coal and testing
the coking and non coking properties ; Commercial Production
(Saleable): 2010-2011 : 1 MTPA / Optimum Production
(Saleable) : 2011-2012 : 2 MTPA ; 2012 onwards: 3 MTPA /
Investment of USD 150 million
(approx)
Heading By
No. of Employees
7 + 12
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JSPL Overseas
Country Name
Indonesia
Operation
Location
Capacity / Dimension
Area :
coal - 5000 hect. /
Iron ore (Dormant)- 16800 hect.
Business Plans
Heading By
No. of Employees
1 + 12
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Cntd
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JSPL Overseas
Country Name
Mongolia
Operation
Uranium Exploration
Location
Ulaanbaatar (HO)
Capacity / Dimension
Area :
4 locations > 200000 Hect.
Business Plans
Heading By
Mr. D B Sen
No. of Employees
2 +1
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Cntd
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JSPL Overseas
Country Name
Madagascar
Operation
Location
Capacity / Dimension
Business Plans
Heading By
No. of Employees
2+7
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JSPL Overseas
Country Name
Brazil
Operation
Iron Ore
Location
Capacity / Dimension
Business Plans
Heading By
Mr. P S Rana
No. of Employees
2+3
Mr. V Gujral
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JSPL Overseas
Country Name
Georgia
O&G
Operation
Kura Basin
Location
Capacity / Dimension
4 exploration blocks
Business Plans
JSPL has signed four Production Sharing Contracts (PSCs) with the
Georgian government for exploration and production (E&P) of four blocks
of oil and gas in which it will invest 150 million dollars in phases. In three
blocks (block IX, X and XIII-A), Jindal Petroleum has 85 per cent share,
while Ensearch Petroleum will have 15 per cent. However, in the fourth
block -- VII-A -- the company will have 100 per cent share.
Present status : Opened Office and Guest house ; May onwards ,
revenue start generating
TBI
Heading By
No. of Employees
Corporate office Co-ordinator
Presentation to JLMT
Cntd
70
JSPL Overseas
Country Name
Peru
Operation
O&G
Location
3 exploration blocks
Capacity / Dimesion
Business Plans
JSPL teamed with up Enigma Oil and Gas Exploration to win onshore blocks 147,
159 and 153 in Peru's 2008 bidding round , presently on Hold
Heading By
No. of Employees
Corporate office Co-ordinator
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Cntd
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JSPL Overseas
Country Name
Nepal
Operation
Hydro
Location
Kathmandu (HO)
Capacity / Dimension
Business Plans
Heading By
No. of Employees
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JSPL Overseas
Country Name
China
UAE
Operation
Supply Chain
Finance Management
Location
Beijing
Dubai
Capacity / Dimension
Finance Management
Heading By
No. of Employees
1+1
Mr. P Purang
Ms. Puja
Business Plans
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JSPL Overseas :
New operation :
Country Name
Malawi
Zimbabwe
Operation
Coal Mining
Location
Yet to Zero In
Yet to Zero In
Capacity / Dimension
Yet to Zero In
Yet to Zero In
Business Plans
Heading By
Yet to Zero In
No. of Employees
Yet to Zero In
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