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SBD Capabilities in Boiler

The document discusses boiler and unfired pressure vessel services provided by Serba Dinamik Group's Engineering and Contracting Division. The division provides inspection, repair, and maintenance services for boilers and unfired pressure vessels. It has a team of certified engineers and complies with international quality standards. The services include inspection, repair, design, engineering, and stress analysis to ensure the reliable and safe operation of boilers and pressure vessels.

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Thiruvengadam
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178 views

SBD Capabilities in Boiler

The document discusses boiler and unfired pressure vessel services provided by Serba Dinamik Group's Engineering and Contracting Division. The division provides inspection, repair, and maintenance services for boilers and unfired pressure vessels. It has a team of certified engineers and complies with international quality standards. The services include inspection, repair, design, engineering, and stress analysis to ensure the reliable and safe operation of boilers and pressure vessels.

Uploaded by

Thiruvengadam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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SERBA DINAMIK GROUP

ENGINEERING AND
CONTRACTING DIVISION
BOILER AND UNFIRED
PRESSURE VESSEL SERVICE

ABOUT ENGINEERING AND


CONTRACTING DIVISION
Inspection and repair in boilers and unfired pressure vessels is one
of the key activities in the Engineering & Contracting Division of
SERBA DINAMIK GROUP. This service is run by an independent
team within SERBAs technical team operating through its
subsidiary, Serba Dinamik Technical Services Sdn. Bhd.

THE SERBA DINAMIK GROUP


The Serba Dinamik Group is a dynamic and diversified international
group operating in areas of engineering, maintenance, training &
consultancy, fabrication & construction, trading export & import
activities and medical care services.
The SERBA DINAMIK group consist of 6 main operating division
namely:
International Business Division
Engineering and Contracting Division
Technology Division
Training & Consultancy Division
Trading, Import and Export Division
Medical Care Division

THE SERBA DINAMIK GROUP


The group activities comply to International quality standard in which the
Engineering & Contracting Division (Boiler and Unfired Pressure Vessels) led
by Serba Dinamik Sdn. Bhd. Became the first to the certified in compliance to
ISO 9001:2008 and OHSAS 18001:2007. The group also manage its activities
in conformance to standard code of practice in term of safety, health and
environment.
In most operating plant, boilers and unfired pressure vessels paly an
important role in ensuring the continuous running of the plants. In order to
ensure this continuity of a trouble free operation, a reliable maintenance
program has to be carried out by a professional partner. SERBAs technical
team in boilers and unfired pressure vessels play this vital partnership role and
is ready to offer the following service and support package solutions to its
clients.

BOILERS AND UNFIRED


PRESSURE VESSELS
1. DESIGN AND DEVELOPMENT
SERBAS Engineers with their technical alliance partner can :
Assist clients to conduct feasibility study for specific technical
requirements and provide clients with an estimate for budgetary
purposes.
Carry out in-situ process design and recommendations for better
operation and maintenance.

BOILERS AND UNFIRED


PRESSURE VESSELS

2. TOTAL SOLUTIONS IN INSPECTION AND REPAIR OF BOILERS


AND UNFIRED PRESSURE VESSELS.
SERBAs technical team is ever ready to provide a total inspection and
repair service for potential clients during their planned, unplanned
boiler/UPV shutdown or even daily routine maintenance.
The service includes:
Preparation of WPS/PQR for respective type of material of boiler
tubes, plates etc. and certification of ASME coded welders accordingly
i.e.. WQT
Carry out total inspection of boilers/unfired pressure vessels and
produce repair methods based on ASME code of practice.
Carry out inspection of critical piping, LP & HP piping and produce
repair methods based on ASME code practice.

BOILERS AND UNFIRED


PRESSURE VESSELS

Carry out inspection of pipe supports and pipe support modification


work to confirm the pipe expansions behaviors are as per the piping
stress analysis.
Liaison with statutory institutions to approve and witness repair work
done and other necessary test in accordance to ASME code or
equivalent.
Carry out chemical cleaning to eliminate scaling and avoid potential
SCC failure.
Carry out inspection of pipe rack and modification work
Carry out HVAC Duct system and its supports inspection and
modification work to prevent duct distortion and leakages.
Carryout refractory repairs and modification to improve heat leakage
and improve equipment efficiency.

BOILERS AND UNFIRED


PRESSURE VESSELS
Carryout insulation and painting work to improve heat leakage and
improve protection against corrosion.
Troubleshooting of boilers or Steam Generator performance related
problems and development and implementation of RISK Base
Inspection (RBI) Program to ensure continuous reliability of the
equipment is assured and performing to world class standards.
Repair work method procedure will incorporate in safety, health and
environment elements. Discussion with clients and execution team
will be carried out to ensure full understanding and avoid flaw in the
execution plans. Usage of latest state of art of technology tools and
equipments to ensure a speedy job progress.

BOILERS AND UNFIRED


PRESSURE VESSELS

WE CARRY OUT DETAIL ENGINEERING SERVICES FOR THE


FOLLOWING
Boiler layout and arrangement drawings
Equipment layout
Boiler structural arrangement and detailed fabrication drawings
Boiler floor wise detail drawing preparation
Civil foundation design for boiler column and boiler auxiliaries
Boiler pressure part arrangement and detailed drawings
Boiler part assembly drawing
Buck stay design and detailed fabrication drawings
Boiler support rod design and detailed fabrication drawing
Boiler pent house detail drawing preparation
Boiler wind box detail drawing preparation

BOILERS AND UNFIRED


PRESSURE VESSELS

WE CARRY OUT DETAIL ENGINEERING SERVICES FOR THE


FOLLOWING (CONT)
Detailed fabrication drawings for pressure parts
Code calculations for structures, pressure parts and non-pr. parts
Fuel system arrangement and detailed drawings
Air and flue gas ducting arrangement and fabrication drawings
Air heater assembly and fabrication drawings
Insulation and refractory drawings
Chimney detailed fabrication drawings
Instrumentation control system engineering
Preparation of valve schedules, instrumentation schedules etc.
Electrical system engineering
Erection guidance for steam generator and auxiliaries

BOILERS AND UNFIRED


PRESSURE VESSELS

BOILER INTEGRAL AND EXTERNAL PIPING DESIGN AND


ENGINEERING SERVICES
Boiler feed water piping up to economizer inlet
Piping from economizer inlet to steam drum
Down comer, down comer bottler and supply pipes
Riser piping from water wall top header to drum
Sat. steam piping from steam drum to primary super heater header
Inter stage de-super heater piping
Main steam piping from Super heater header outlet to Turbine
CRH and HRH piping
LP and HP bypass piping
Soot blower piping

BOILERS AND UNFIRED


PRESSURE VESSELS

BOILER INTEGRAL AND EXTERNAL PIPING DESIGN AND


ENGINEERING SERVICES (CONT..)
Drains and vent piping
Blow down piping
Sample cooler piping
Oil/Gas piping and its skid
WE CARRY OUT THE STRESS ANALYSIS FOR THE FOLLOWING:

Steel structure analysis by using STADD


Pipe stress analysis using CAESAR-II

BOILERS AND UNFIRED


PRESSURE VESSELS

WE CARRY OUT DETAIL ENGINEERING SERVICES FOR THE


FOLLOWING
Pressure parts and its attachments
Un fired Pressure vessels
Hot structure
Cold structure
Piping layout, piping Isometric drawings and Oil/Gas skids
Pipe supports
HVAC duct and its supports
Firefighting system
We carry out the stress analysis for the following
Steel structure analysis by using STADD
Pipe stress analysis using CAESAR-II

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