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Lower Tool Bushing: Tool Retaining Pins Tool

The document provides instructions for disassembling and assembling various components of hydraulic hammers and tools. It describes how to remove a lower tool bushing that may be friction welded to the tool due to poor lubrication. It also provides details on mounting brackets, accumulators, tie rods, seals, valves and checking specifications for pressure control valves. Proper procedures are outlined for inspection, replacement of worn parts, torque sequences and heating areas during reassembly.

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l_aguilar_m
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© © All Rights Reserved
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96 views

Lower Tool Bushing: Tool Retaining Pins Tool

The document provides instructions for disassembling and assembling various components of hydraulic hammers and tools. It describes how to remove a lower tool bushing that may be friction welded to the tool due to poor lubrication. It also provides details on mounting brackets, accumulators, tie rods, seals, valves and checking specifications for pressure control valves. Proper procedures are outlined for inspection, replacement of worn parts, torque sequences and heating areas during reassembly.

Uploaded by

l_aguilar_m
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Tool and Lower

Tool Bushing

Disassembly/Assembly
H115s - H195

Lower Tool Bushing

Tool
Retaining
Pins
Tool

Lower tool bushing and tool can be


removed together if the tool has
friction welded in the bushing as a result of
poor lubrication.

Housing

Disassembly/Assembly
H115s - H195

Mounting Bracket
Upper Buffer

Side Buffer
Identification

Housing

Power Cell
Wear Plates

Accumulator/
Power Cell

Disassembly/Assembly
H115s- H195

Accumulator
Inlet Port
Serial
Number
Check Valve
Valve Housing
Cylinder

Return Port
Pressure Controller
Tie Rod
Front Head

Tie Rods -1

Disassembly/Assembly
H115s - H195

Rubber Ring
1 - Keep Tie Rod and Nut as matched pair
2 - Dont install Tie Rod Nut upside down

Locking Plate

3 - Washer chamfer should face tie rod head


4 - Follow torque sequence in Service Manuals
1, 8, 9

4, 5, 11

3, 6, 12

2, 7, 10

Sample: Model H140


Step

Torque

1-4
150 ft-lbs
5-8
375 ft-lbs
9-12
520 ft-lbs
all rods
Heat
Turn additional 120 deg.

Tie Rod
Silicone after
assembly.

Tie Rod Nut

Tie Rods -2

Disassembly/Assembly
H115s - H195

Heat
Area

Heat center 1/3


of tie rod.
Dont heat tie
rod nut.

Disassembly/Assembly
H115s- H195

Tie Rods - 3

Perform crack check on tie rods


any time hammer is disassembled in the
thread area and under bolt head.
If a tie rod is cracked, replace that rod and nut
as well as the rod and nut on opposite corner.
Check Here

Failed
Rod

Replace
Opposite
Rod and
Nut Too!

Check Here

Power Cell

Disassembly/Assembly
H115s - H195
Valve

Piston
Upper
Seals
Lower
Seals

Seal
Carrier
Index
Plug
Front Head

Make sure seals are


installed correctly.
Porting can be
indexed by rotating
all components
above lower seal
carrier 180 degrees
on front head.

Front Head

Disassembly/Assembly
H115s - H195

Thrust Ring

Upper Tool
Bushing

Thrust ring and upper tool


bushing are wear items.
Inspect and replace if
worn beyond specification
while hammer is apart.

Zerks

Tool
Retaining
Pin Mechanism

Accumulator
Charging

Disassembly/Assembly
H115s - H195

Adapters and pin


extensions are separate
from charge kit
See Service Manual for
kit breakdown

Maximum
Torque:
15 ft -lbs

Nitrogen
Gas

Nitrogen

Membrane

U-sit seal

Valve Body Main Valve / Check Valve

Disassembly/Assembly
H115s - H195
Main Valve

OUT

Align X on components to X on
valve housing.

IN
x

x
x

Check Valve

4BSPP
Fitting Test Port

Pressure Control Valve - 1

Disassembly/Assembly
H115s - H195

H115s
H140s
H180s

H120s
H130s
H160s

H195

Used to set operating pressure


Adjusted with shims
See service manual for specifications

Shims
Spring
Spool

To check specifications:
1. Disassemble valve
2. Place valve cover on flat surface as
shown above
3. Place spool over spring, shims, and
spring guides in cavity on valve cover
4. Measure assembly according to
specifications in the service manual

Disassembly/Assembly
H115s - H195

Pressure Control Valve - 2

Dim. A

Example:
H120s
Dimension A = 132mm / 5.20

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