Definition of "Manufacturing"
Definition of "Manufacturing"
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
AssiutUniv.Mech.Eng.dept
Lecture1
Manufacturing
Societal pressures, Government regulations,
company plans and policies, etc
Customer
needs
manufacturing
Products
Raw
material
AssiutUniv.Mech.Eng.dept
Lecture1
Products
Material
Transformation
Processes
Assembly
Raw Material
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Engineering Materials
FIGURE1.4Anoutlineofengineeringmaterials
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
FIGURE1.6Various methods of making a simple part: (a) casting or powder metallurgy, (b)
forging or upsetting, (c) extrusion, (d) machining, (e) joining two pieces.
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Formability
Machinability
Hardenability
ManufacturingEngineeringandTechnology
Castability
Compactability
Sinterability
Weldability
AssiutUniv.Mech.Eng.dept
Lecture1
AssiutUniv.Mech.Eng.dept
Lecture1
AssiutUniv.Mech.Eng.dept
Lecture1
Commercially Available
Materials
TABLE 40.1
Material
Available as
Aluminum
P, F, B, T, W, S, I
Copper and brass
P, f, B, T, W, s, I
Magnesium
P, B, T, w, S, I
Steels and stainless steels
P, B, T, W, S, I
Precious metals
P, F, B, t, W, I
Zinc
P, F, D, W, I
Plastics
P, f, B, T, w
Elastomers
P, b, T
Ceramics (alumina)
p, B, T, s
Glass
P, B, T, W, s
Graphite
P, B, T, W, s
Note: P, plate or sheet; F, foil; B, bar; T, tubing; W, wire; S,
structural shapes; I, ingots for casting. Lowercase letter
indicates limited availability. Most of these materials are also
available in powder form.
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Manufacturing Process
Capabilities
Figure 40.3
Manufacturing
process capabilities
for minimum part
dimensions. Source:
J. A. Schey,
Introduction to
Manufacturing
Processes (2d ed.).
McGraw-Hill, 1987.
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Dimensional Tolerance
AssiutUniv.Mech.Eng.dept
Lecture1
AssiutUniv.Mech.Eng.dept
Lecture1
Examples of General
Function/Process Relationships
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Critical Fact
You cannot design any hardware without
taking into account the production process
used to make that product
Manufacturing considerations must be
included in the design as early as possible
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
AssiutUniv.Mech.Eng.dept
Lecture1
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Number of parts/amount of
electronics/intelligence
A nail
A TV
A car or truck
A 777 aircraft
A satellite
Mars sojourner
A CPU chip (5 million
components)
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Scale
Number of people and disciplines involved
Artisan
Garage machine shop
General Motors, Arlington Plant
Boeing Commercial Aircraft
Engineering firms who make bridges, chemical
plants or dams
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Material Flow
How the work is organized on the shop floor
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Degree of Automation
How much automation exists on the shop floor
Manual
Machine assisted
Computer controlled - islands of automation
Computer integrated manufacturing
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1
Company Organization
How the enterprises organize to produce
Traditional
Lean
Agile
Next Generation
ManufacturingEngineeringandTechnology
AssiutUniv.Mech.Eng.dept
Lecture1