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Heat Treatment Lecture Notes

This document discusses heat treatment processes for different steel alloys. It describes annealing, normalizing, quenching, and tempering samples of 1018, 1045, and 1095 steel and analyzing the resulting microstructures. Phase diagrams and diagrams showing the effects of cooling rate (TTT, CCT) are presented to explain the formation of microconstituents like pearlite, bainite, and martensite during heat treatment. The concept of hardenability is also introduced through a description of the Jominy test.

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3K views

Heat Treatment Lecture Notes

This document discusses heat treatment processes for different steel alloys. It describes annealing, normalizing, quenching, and tempering samples of 1018, 1045, and 1095 steel and analyzing the resulting microstructures. Phase diagrams and diagrams showing the effects of cooling rate (TTT, CCT) are presented to explain the formation of microconstituents like pearlite, bainite, and martensite during heat treatment. The concept of hardenability is also introduced through a description of the Jominy test.

Uploaded by

tbmari
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Heat Treatment of Steels

MSE 201Lab IV
Samples
 AISI-SAE 1018 – 0.18 % C
 AISI-SAE 1045 – 0.45 % C
 AISI-SAE 1095 – 0.95 % C

 Austenitized at 870°C for 2 hours


Heat Treatments
 A – Furnace Annealed – Slow cooled
 N - Normalized - Air cooled.
 O - Oil Quenched
 WQ – Water quenched.
 WT(370)– Water quenched, tempered at 370°C
for 1 hour.
 WT(705)– Water quenched, tempered at 705°C
for 1 hour.
Jominy Test
Generally, the faster steel cools, the harder it will
be. The Jominy bar measures the hardenbility of
a steel

Softest

Hardest
Proceed to Furnace Room to:
 Quench the samples (except the
normalized ones)
 Place the tempering samples into Furnaces
 Jominy Test demonstration
Pearlite Formation

 Austenite precipitates
Fe3C at Eutectoid
Transformation
Temperature (727°C).
 When slow cooled, this
is Pearlite (looks like
Mother of Pearl)
Diffusion of Carbon in Pearlite
Morphology of Pearlite
(a) (b)

(a) coarse pearlite (b) fine


What About Cooling Rates?
 Faster cooling gives “non-equilibrium
microconstituents”…
 Bainite
 Martensite
 And more!
 To know what microconstituents are
present, you must look at cooling curve
diagrams
Microconstituents vs. Cooling Rate

 Spheroidite: Spherical “globs” of Fe3C in Ferrite


In creasing Cooling Rate

 Pearlite: Layers of α ferrite and Fe3C


 Course Pearlite
 Fine Pearlite

 Bainite: 200 – 500 °C Transformation

 Martensite: Rapid Cooling


Bainite
 Upper (550-350°C)
 Rods of Fe3C

 Lower (350-250°C)
 Fe3C Precipitates in

Plates of Ferrite
 It is still Ferrite and
Cementite! It’s just
acicular.
Martensite
 Diffusionless
transformation
of FCC to BCT (more
volume!)
 Lenticular structure
 Very hard & very
brittle.
TTT Diagrams
Full TTT Diagram

The complete TTT


diagram for an
iron-carbon alloy of
eutectoid
composition.
A: austenite
B: bainite
M: martensite
P: pearlite
So What’s a CCT Diagram?
 Phase Transformations and Production of
Microconstituents takes TIME.
 Higher Temperature = Less Time.
 If you don’t hold at one temperature and allow
time to change, you are “Continuously Cooling”.
 Therefore, a CCT diagram’s transition lines will
be different than a TTT diagram.
Slow Cooling

Time in region
indicates amount of
microconstituent!
Medium Cooling

Cooling Rate, R, is
Change in Temp /
Time °C/s
Fast Cooling

This steel is very


hardenable… 100%
Martensite in ~ 1
minute of cooling!
What is Tempering?
 Martensite needs to be tempered to get better
ductility. This happens when Fe3C is allowed to
precipitate from the supercooled Martensite.
Spheroidite
 If tempered for a long
time, Fe3C forms
“spheres” and grows
inside Ferrite.
 Very soft, easy to
machine
Tempering Demonstration
 Observe Steel Wire Experiment…
 What causes wire to sag on heating?

 When cooling, wire gets tight, then sags

again. Why?
 Why does steel snap like chalk when cooled

fast, but tempering restores “strength”?


So What is “Hardenability”?
 Jominy Bar used to
show how cooling rate
affects hardness
 Alloyed steels (Cr, Mo,
Ni, etc.) have higher
hardenbility at same
cooling rates than
carbon steels
Typical Jomminy Curves
 4340: Very hardenable, More expensive
 1040: Less hardenable, Less expensive
Go Obtain Tempered Samples
 Why can we quench the tempered samples
(at 705 and 370°C) in water? Will new
Martensite form?
 Grind oxide scale before measuring
hardness
 Convert data to DPH
 Turn datasheet to TA

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