Scribd
Upload
51 views

The Changing Trend... : Six Sigma Quality

This document discusses quality management concepts including quality, quality assurance, quality control, inspection, non-conformities, codes, standards, and BHEL's quality system. It describes key aspects of quality such as features that satisfy customer needs. It outlines the planned actions that provide confidence a product will meet requirements under quality assurance. Quality control comprises operational techniques used to fulfill quality requirements including inspection activities like measuring and testing. Non-conformities are failures to meet specified requirements and can be addressed through repair or rework. Codes are legal requirements while standards are based on common practices. BHEL's quality system includes quality assurance and quality control functions across laboratories, plants, and other areas.

Uploaded by

Senthil Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
51 views

The Changing Trend... : Six Sigma Quality

This document discusses quality management concepts including quality, quality assurance, quality control, inspection, non-conformities, codes, standards, and BHEL's quality system. It describes key aspects of quality such as features that satisfy customer needs. It outlines the planned actions that provide confidence a product will meet requirements under quality assurance. Quality control comprises operational techniques used to fulfill quality requirements including inspection activities like measuring and testing. Non-conformities are failures to meet specified requirements and can be addressed through repair or rework. Codes are legal requirements while standards are based on common practices. BHEL's quality system includes quality assurance and quality control functions across laboratories, plants, and other areas.

Uploaded by

Senthil Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 22

The changing trend...

Six Sigma Quality


Total Quality Management
Quality Assurance Management - ISO 9000
Company wide Quality Control Management
Quality Control Management
Inspection Management

QUALITY

Quality is the totality of features


and characteristics of a product or
service that bear on its ability to
satisfy stated or implied needs.

QUALITY ASSURANCE

Comprises of all those planned and


systematic actions necessary to
provide adequate confidence that
a product or service will satisfy
given requirements for quality.

QUALITY CONTROL

Comprises of all the operational


techniques and activities that are
used to fulfill requirements for
quality.

INSPECTION

Activities such as measuring,


examining, testing, gauging one or
more characteristics of a product
or service and comparing these
with specified requirements to
determine conformity.

NON-CONFORMITY

The non-fulfillment of specified


requirements.

NON-CONFORMITY
Repair: Remedial action taken to
restore, for usage, a once
conforming but now nonconforming product.
Rework: The action taken on a nonconforming product so that it will
fulfill the specified requirements.

CODES

These are mandatory requirements


imposed by the country law and
regulations for ensuring safety to
the society and environment.
Codes are normally defined as laws
and cannot be changed under
mutual agreement between the
purchaser and supplier.

STANDARDS

These are basis of agreements


used between the purchaser and
supplier based on common
practices available at national or
international levels.

QUALITY (BHEL ORGANISATION)

Q U A L IT Y
Q U A L IT Y A S S U R A N C E

Q U A L IT Y C O N T R O L

LABS
N D TL

PLAN T LAB

SYSTEM

QC - QMI

21222324-

25-

2627-

2829-

INSPECTION METHODOLOGY
INCOMING & ISSUE INSPECTION
EXAMINATION & TEST PROGRAMME
PREPARATION & COMPILATION OF
DATA FOLDERS
CALIBRATION OF INSTRUMENTS /
GAUGES
SUBCONTRACTING INSPECTION
PRESHIPMENT INSPECTION
PROCEDURE
WELDER QUALIFICATION AS PER IBR
HANDLING PRODUCT NONCONFORMANCES

TYPES OF INSPECTION

Receipt Inspection
Issue Inspection
In-process Inspection
Final Inspection
Records and Documentation.

Receipt Inspection

Check identification of
material/component w.r.t. the Test
certificate of that material/component
Verify Test certificate values with itsTDC
requirements
Visually check the surface condition of
the material/components
If acceptable clear to stock
Incase of deviation resolve through MM

Issue Inspection

Check for the material request from OP&C


and the stores LAS
Compare with the GMS/Drawing for
material spec.,and size
Verify the identification and size of the
material with the attestation being
generated
Also check for the surface condition of the
material/component
If acceptable clear the attestation card

In-Process Inspection

Marking -Identification and size,Material identification


transfer
Cutting-Preheat
Edge preparation-bevel as per drg.
Fit up -Groove cleaning,Bridge piece identification,tack
welding(location,length,thickness),part identification and
dimension as per drawing, spectro check for matl.check)
Welding-Preheat(width and temperature),WPS reqts.,IPT
and post heating as per WPS
Weld Inspection-Butt weld(Reinforcement,under flush.undercut)
-Fillet weld(size,shape,under cut,finish,spatters)
-Visual(cleaning and surface defects)

In-Process
Inspection(Contd..)

Post weld heat treatment-(temp.,Soaking,Cooling)


-Loading on furnace
-Provision of thermocouples
-Material combination-(temp.,Soaking,Cooling)
-Flame impingement
-HT Chart verification

NDT
Hydraulic testing-(Gauge selection,calibration,pressure,
duration)

Machining-(EP style and D1,surface finish and


height)

Final Inspection

Final dimension check


Statutory / Customerclearances
Axis and C.L.marking
Stamping details and seal affixing
Painting
Provision of capping channels and
colour coding of tubes anf pipe
open ends.

DISPOSITIONS
ACCEPTED
NOT ACCEPTED

REWORK
NCR

REJECT

RECORDS & DOCUMENTS

Document: Systematic instructions


to be followed to carry out a
specified activity.
Record: A Document which
furnishes objective evidence of
activities performed or results
achieved.

SHOP QC

DOCUMENTS

OPS

CONTAINS-DRAWING NO./REV. NO.


(QWIs)
WPS No.
TOOL No.
SPECIAL INSTRUCTION, IF ANY.

Records

Raise FPI&SO and clear.


Generate IR
Close the History Card and send to
technical documentation
Prepare Quality package of CQP
wants.
Generate CHP for Customer / TPI
stage

You might also like