The roving frame takes the sliver produced by the draw frame and further drafts, twists, and winds it into a roving package. This is necessary for two key reasons: 1) the high draft of 300-500x needed to produce yarn cannot be achieved by ring spinning alone and 2) draw frame cans are not suitable for efficient transport and presentation of fibers to the ring spinning frame. While the roving frame addresses these issues, it is more complex than other machines due to the winding process requiring several integrated mechanical components. Modern demands include simplifying the design to reduce faults, increasing speeds, producing larger packages, and automating processes.
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Yarn Production Engineering (3012)
The roving frame takes the sliver produced by the draw frame and further drafts, twists, and winds it into a roving package. This is necessary for two key reasons: 1) the high draft of 300-500x needed to produce yarn cannot be achieved by ring spinning alone and 2) draw frame cans are not suitable for efficient transport and presentation of fibers to the ring spinning frame. While the roving frame addresses these issues, it is more complex than other machines due to the winding process requiring several integrated mechanical components. Modern demands include simplifying the design to reduce faults, increasing speeds, producing larger packages, and automating processes.
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YARN PRODUCTION
ENGINEERING (3012)
THE ROVING FRAME
Requirement of roving frame??
The draw frame produces a sliver that
already exhibits all the characteristics required for the creation of a yarn ordered, clean strand of fibers laying parallel to one another.
Flaws of Roving frame
The roving machine itself is
Complicated liable to faults, causes defects adds to production costs delivers a product that is sensitive in both winding and unwinding.
Two principal reasons for the use of roving frame
Draft Transport and Presentation
Draft
Draw frame sliver is a thick, untwisted, hairy,
create fly. The draft needed to convert this to a yarn is in the region of 300 - 500. The drafting arrangements of ring spinning machines, are not capable of processing this strand in a single drafting operation to create a yarn with required properties The fine, twisted roving is significantly better suited to this purpose.
Transport and Presentation
The second reason is that draw frame cans
represent the worst conceivable mode of transport and presentation of feed material to the ring spinning frame Ring creel capacity.
Tasks of the roving frame
Attenuation of sliver (increase in draft,
reduction in size ) Twist (to hold fibers together) Winding of roving into a package that can be easily transported and stored.
It is the winding operation above all that
makes the roving frame a relatively complex and problem-plagued machine. This winding operation requires, in addition to spindle and flyer, a cone drive (or variable transmission), a differential gear and a package build motion
Demands placed upon the modern roving frame
design of simpler machines, less liable to
faults; increase in spindle rotation speeds; larger packages;