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Introduction To SAP Production Planning Module

This document will be helpful for PP beginner end users to know the SAP data flow. Content: 1. Introduction 2. PP master data 3. Process flow Presentation idea collects from: Md. Masum Ikbal Patwary.

Uploaded by

M. N. M. Ashfaque Hasan
Copyright
© © All Rights Reserved
199 views

Introduction To SAP Production Planning Module

This document will be helpful for PP beginner end users to know the SAP data flow. Content: 1. Introduction 2. PP master data 3. Process flow Presentation idea collects from: Md. Masum Ikbal Patwary.

Uploaded by

M. N. M. Ashfaque Hasan
Copyright
© © All Rights Reserved
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Introduction to

SAP Production
Planning Module

Presentation Outline
Introduction

Master data

PP Process

Introduction to
The SAP, started in 1972.
Its a Germany software.
The original name for SAP was German:
Systeme, Anwendungen, Produkte
It means Systems Applications and
Products."

ERP (Enterprise Resource


Planning)
ERP is a way to integrate the data and
process of an organization into one single
system.
MRP
Manufacturing
Requirement
Planning

MRPII

ERP

Production Planning
Production planning is the heart of any
manufacturing process. Its purpose is to
minimize production time and costs,
efficiently organize the use of resources and
maximize efficiency in the workplace.
Production Planning consists of all master
data, system configuration, and transactions
to complete the Plan to Produce process.

M.N.M. Ashfaque
Hasan

Master Data
Master data is data that remains
unchanged over a long period of time.
Master data contains information that is
needed again and again in the same way.
Master data can be:
Attributes.
Texts.
Hierarchies.

PP Master Data
1.Material Master
2.Bill of Material
3.Work Center.
4.Routing.

Bill of Material (BOM)


A bill of material is a complete,
formally structured list of the
components which make up a
product or assembly.
The list contains the description and
object number of each component
together with the quantity and unit
of measure.

Work Center
The Work centre is a place where the single or
multiple operations are done to produce the
Product. The work centre can be defined for
Machine, Labor, Group of Machine and Group Of
Labor (i.e. Man Power).
This is required to define to establish the capacity
of the Work Centre, Costs incurred on the work
centre and derive the product cost.

Usage of Work Center Data


Scheduling
Costing
Capacity planning
Simplifying
operation
maintenance

Operating times and


formulas are entered in the
work center, so that the
duration of an operation can
be calculated.

Usage of Work Center Data


Scheduling
Costing
Capacity planning
Simplifying
operation
maintenance

Formulas are entered in the


work center, so that the costs
of an operation can be
calculated. A work center is
also assigned to a cost
center.

Usage of Work Center Data


Scheduling
Costing
Capacity planning
Simplifying
operation
maintenance

The available capacity and


formulas for calculating
capacity requirements are
entered in the work center.

Usage of Work Center Data


Scheduling
Costing
Capacity planning
Simplifying
operation
maintenance

Various default values for


operations can be entered in
the work center.

Routing
Routing is nothing but a Process Plan.
A routing is a description of which operations (process
steps) have to be carried out and in which order to
produce a material (product). As well as information
about the operations and the order in which they are
carried out.
A routing also contains details about the work centers at
which they are carried out as well as about the required
production resources and tools Standard values for the
execution of individual operations are also saved in
routings.

Routing Data Includes


The operations (work steps) to be carried
out during production.
The activities to be performed in the
operations as a basis for determining
dates, capacity requirements, and costs.
The use of materials during production.
The use of work centers.
The quality checks to be carried out during
production.

Routing Sequences
Routing
Parallel Sequence
P

Standard Sequence
P

Alternative Sequence

P
P

P
P

Standard values are stored in a routing and are the basis for :
Lead time scheduling
Product costing
Capacity planning

Material Requirement Planning


The main function of material requirements
planning is to guarantee material availability,
that is, it is used to procure or produce the
requirement quantities on time both for
internal
purposes
and
for
sales
and
distribution.
This process involves the monitoring of stocks
and, in particular, the automatic creation of
procurement proposals for purchasing and
production.

Production Planning Process


BOM

Routing

MRP

Purchase
Requisition

Plan Order

Production Order
Inventory

Production Order
Confirmation

Production Order
Closing

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