Introduction To Aspen Plus-2012
Introduction To Aspen Plus-2012
Plus
Short Courses on Computer Applications for ChE
Students
Speaker: Yi-Chang Wu (
)
[email protected]
PSE Laboratory
Department of Chemical
Extractive Distillation
What is Aspen Plus
Aspen Plus is a market-leading process
modeling tool for conceptual design,
optimization, and performance monitoring
for the chemical, polymer, specialty
chemical, metals and minerals, and coal
power industries.
3
Ref: http://www.aspentech.com/products/aspen-plus.cfm
What Aspen Plus
provides
Physical Property Models
Worlds largest database of pure component and phase equilibrium
data for conventional chemicals, electrolytes, solids, and polymers
Regularly updated with data from U. S. National Institute of
Standards and Technology (NIST)
Comprehensive Library of Unit Operation Models
Addresses a wide range of solid, liquid, and gas processing
equipment
Extends steady-state simulation to dynamic simulation for safety
and controllability studies, sizing relief valves, and optimizing
transition, startup, and shutdown policies
Enables you build your own libraries using Aspen Custom
Modeler or programming languages (User-defined models)
4
Ref: Aspen Plus Product Brochure
More Detailed
Properties analysis
Properties of pure component and mixtures (Enthalpy,
density, viscosity, heat capacity,etc)
Phase equilibrium (VLE, VLLE, azeotrope calculationetc)
Parameters estimation for properties models (UNIFAC
method for binary parameters, Joback method for boiling
pointsetc)
Data regression from experimental deta
Process simulation
pump, compressor, valve, tank, heat exchanger, CSTR,
PFR, distillation column, extraction column, absorber,
filter, crystallizeretc
5
What course Aspen Plus
can be employed for
MASS AND ENERGY BALANCES
PHYSICAL CHEMISTRY
CHEMICAL ENGINEERING
THERMODYNAMICS
CHEMICAL REACTION ENGINEERING
UNIT OPERATIONS
PROCESS DESIGN
PROCESS CONTROL
6
Lesson Objectives
Familiar with the interface of Aspen Plus
Learn how to use properties analysis
Learn how to setup a basic process
simulation
7
Problem Formulation 1:
Calculation the mixing
properties of two stream
1 2 3 4
Mole Flow kmol/hr
WATER 10 0 ? ?
BUOH 0 9 ? ?
BUAC 0 6 ? ?
Mass Balance
Total Flow kmol/hr 10 15 ? ?
Temperature C 50 80 ? ? Energy Balance
Pressure bar 1 1 1 10 Enthalpy
Enthalpy kcal/mol ? ? ? ? Entropy
Entropy cal/mol-K ? ? ? ?
Density kmol/cum ? ? ? ?
8
Problem Formulation 2:
Flash Separation
120
T-x
T-y
115
T=105 C
T ( C)
110
o
Saturated Feed P=1atm
105
P=1atm
F=100 kmol/hr 100
zwater=0.5 0.0 0.2 0.4 0.6 0.8 1.0
1.0
0.8
Reflux
ratio ? 0.6
yWater
0.4
0.2
Duty ?
0.0
0.0 0.2 0.4 0.6 0.8 1.0
xWater
Outline
Startup in Aspen Plus (Basic Input) (45 min)
User Interface
Basic Input: Setup, Components, Properties.
Properties Analysis (1 hour)
Pure Component
Mixtures (phase equilibrium)
Running Simulation (1 hour)
Blocks (Unit Operations)
Streams (flow streams)
Results
11
Introduction to Aspen Plus Part 1
Startup in Aspen Plus
12
Start with Aspen Plus
14
Interface of Aspen Plus
16
Help for Commands for Controlling Simulations
Data Browser
The Data Browser is a sheet and form
viewer with a hierarchical tree view of the
available simulation input, results, and
objects that have been defined
17
Basic Input
The minimum required inputs to run a
simulation are:
Setup
Components Property Analysis
Properties
Streams Process Simulation
Blocks
18
Setup Specification
Run Type
Input mode
19
Components
Specification
Input components
with Component name or Formula
20
Input components
21
Specification
To do this Click this
button
Find components in the Find
databanks
Define a custom component that User Defined
is not in a databank
Generate electrolyte components Elec Wizard
and reactions from components
you entered
Reorder the components you Reorder
have specified
Review databank data for Review 22
components you have
Find Components
Click Find
23
Find Components
(contd)
24
Properties
25
Property Method Selection
Assistant
26
Assistant Wizard
27
28
Reference: http://www.et.byu.edu/groups/uolab/files/aspentech/
Thermodynamic Model NRTL
NRTL
29
NRTL Binary
Parameters
30
Access Properties Models
and Parameters
31
Review Databank Data
Including:
Ideal gas heat of formation at 298.15 K
Ideal gas Gibbs free energy of formation at
298.15 K
Heat of vaporization at TB
Normal boiling point
Standard liquid volume at 60F
.
34
Example: CPIGDP-1
(Ideal Gas Heat Capacity
Equation)
Corresponding Model
35
Summary
36
File Formats in Aspen
Plus
39
Reminding
When you start properties analysis,
you MUST specify components ,
properties model, and
corresponding model
parameters. (Refer to Part I)
40
Properties Analysis Pure
Component
Use this
To generate
form
Tables and plots of pure component properties as a function of
Pure
temperature and pressure
Binary Txy, Pxy, or Gibbs energy of mixing curves for a binary system
Residue Residue curve maps
Ternary maps showing phase envelope, tie lines, and
Ternary
azeotropes of ternary systems
This feature locates all the azeotropes that exist among a
Azeotrope
specified set of components.
Ternary diagrams in Aspen Distillation Synthesis feature:
Ternary
Azeotropes, Distillation boundary, Residue curves or distillation
Maps
curves, Isovolatility curves, Tie lines, Vapor curve, Boiling point
41
Properties Analysis Pure
Component
42
Available Properties
Property
Property (thermodynamic)
(transport)
Thermal
Availability Free energy
conductivity
Constant pressure
Enthalpy Surface tension
heat capacity
Heat capacity Fugacity
Viscosity
ratio coefficient
Fugacity
Constant volume coefficient
heat capacity pressure
correction
Free energy
Vapor pressure
departure
Free energy
departure
Density
pressure
43
correction
Example1: CP (Heat
Capacity)
2. Select phase
5. Specify pressure
Add N-butyl-acetate
45
Data results
Example2: H (Enthalpy)
2. Select phase
5. Specify pressure
3. Select component
6. Select property method
Data results
47
Properties Analysis Binary
Components
Use this
To generate
form
Tables and plots of pure component properties as a function of
Pure
temperature and pressure
Binary Txy, Pxy, or Gibbs energy of mixing curves for a binary system
Residue Residue curve maps
Ternary maps showing phase envelope, tie lines, and
Ternary
azeotropes of ternary systems
This feature locates all the azeotropes that exist among a
Azeotrope
specified set of components.
Ternary diagrams in Aspen Distillation Synthesis feature:
Ternary
Azeotropes, Distillation boundary, Residue curves or distillation
Maps
curves, Isovolatility curves, Tie lines, Vapor curve, Boiling point
48
Properties Analysis Binary
Components
Binary Component Properties
Analysis
Data results
Example: Generate XY
plot
55
Properties Analysis Ternary
Ternary Map
6. Specify temperature
3. Select property method (if LLE is slected)
Data results
Property Analysis Conceptual
Design
(Optional)
Use this
To generate
form
Tables and plots of pure component properties as a function of
Pure
temperature and pressure
Binary Txy, Pxy, or Gibbs energy of mixing curves for a binary system
Residue Residue curve maps
Ternary maps showing phase envelope, tie lines, and
Ternary
azeotropes of ternary systems
This feature locates all the azeotropes that exist among a
Azeotrope
specified set of components.
Ternary diagrams in Aspen Distillation Synthesis feature:
Ternary
Azeotropes, Distillation boundary, Residue curves or distillation
Maps
curves, Isovolatility curves, Tie lines, Vapor curve, Boiling point
59
Conceptual Design
Azeotrope Analysis
Azeotrope Analysis
1 2 3 4
Mole Flow kmol/hr
WATER 10 0 ? ?
BUOH 0 9 ? ?
BUAC 0 6 ? ?
Total Flow kmol/hr 10 15 ? ?
Temperature C 50 80 ? ?
Pressure bar 1 1 1 10
Enthalpy kcal/mol ? ? ? ?
Entropy cal/mol-K ? ? ? ?
Density kmol/cum ? ? ? ?
69
Setup Specification
Select Flowsheet
70
Reveal Model Library
71
Adding a Mixer
72
Adding Material Streams
73
Adding Material Streams
(contd)
74
Adding Material Streams
(contd)
When moving the mouse on the arrows, some description appears.
75
Adding Material Streams
(contd)
76
Reconnecting Material
Streams (Feed Stream)
77
Reconnecting Material
Streams (Product
Stream)
B1
78
Specifying Feed
Condition
79
Specifying Feed
Condition
81
Specifying Input of Mixer
82
Specifying Input of Mixer
(contd)
84
Status of Simulation
Results
Message Means
Results The run has completed normally, and
available results are present.
Results for the run are present.
Results with Warning messages were generated
warnings during the calculations. View the
Control Panel or History for messages.
Results for the run are present. Error
Results with messages were generated during the
errors calculations. View the Control Panel or
History for messages.
Results for the run are present, but you
have changed the input since the
Input Changed results were generated. The results
may be inconsistent with the current
input.
85
Stream Results
86
1 2 3
Substream: MIXED
Mole Flow kmol/hr
WATER 10 0 10
BUOH 0 9 9
BUAC 0 6 6
Total Flow kmol/hr 10 15 25
180.15 1364.0 1544.2
Total Flow kg/hr
28 66 18
0.1858 1.7402 1.8705
Total Flow cum/hr
2 1 09
70.087
Temperature C 50 80
58
Pressure bar 2 1 1
Pull down the list and select Vapor Frac 0 0 0
Full to show more properties Liquid Frac 1 1 1
Solid Frac 0 0 0
results. - -
Enthalpy kcal/mol -67.81 94.372 83.747
6 6
- - -
Enthalpy kcal/kg 3764.0 1037.7 1355.8
Enthalpy and Entropy 3 7 2
- - 87
Enthalpy Gcal/hr -0.6781 1.4155 2.0936
Change Units of Calculation
Results
88
Setup Defining Your Own
Units Set
89
Setup Report Options
90
Stream Results with
Format of Mole Fraction
91
Add Pump Block
92
Add A Material Stream
93
Connect Streams
94
Pump Specification
3. Efficiencies (Default: 1)
95
Run Simulation
96
Block Results (Pump)
97
98
Streams Results
99
Calculation Results
(Mass and Energy
Balances)
1 2 3 4
Mole Flow kmol/hr
WATER 10 0 10 10
BUOH 0 9 9 9
BUAC 0 6 6 6
Total Flow kmol/hr 10 15 25 25
Temperature C 50 80 70.09 71.20
Pressure bar 1 1 1 10
Enthalpy kcal/mol -67.81 -94.37 -83.75 -83.69
Entropy cal/mol-K -37.50 -134.95 -95.62 -95.46
Density kmol/cum 969.50 783.85 825.56 824.29
100
Exercise
1 2 3 4 5 6
Mole Flow kmol/hr
Water 10 0 0 ? ? ?
Ethanol 0 5 0 ? ? ?
Methanol 0 0 15 ? ? ?
Total Flow kmol/hr 10 15 15 ? ? ?
Temperature C 50 70 40 ? ? ?
Pressure bar 1 1 1 1 4 2
Enthalpy kcal/mol ? ? ? ? ? ?
Entropy cal/mol-K ? ? ? ? ? ?
Density kmol/cum ? ? ? ? ? ?
T=105 C
T ( C)
110
o
Saturated Feed P=1atm
105
P=1atm
F=100 kmol/hr 100
zwater=0.5 0.0 0.2 0.4 0.6 0.8 1.0
Data results
Generate xy plot
Generate xy plot (contd)
Flash Separation
120
T-x
T-y
115
T=105 C
T ( C)
110
o
Saturated Feed P=1atm
105
P=1atm
F=100 kmol/hr 100
zwater=0.5 0.0 0.2 0.4 0.6 0.8 1.0
Saturated Feed
(Vapor fraction=0)
P=1atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5
Block Input: Flash2
Flash2: Specification
T=105 C
P=1atm
Required Input
Incomplete
42.658 kmol/hr
zwater=0.501
zHAc=0.409
T=105 C
Saturated Feed P=1atm
P=1atm
F=100 kmol/hr
zwater=0.5 57.342 kmol/hr
zHAc=0.5 zwater=0.432
zHAc=0.568
Distillation Separation
There are two degrees of
freedom to manipulate
distillate composition and
bottoms composition to
RR ? manipulate the distillate
and bottoms
compositions.
If the feed condition and
the number of stages are
QR ? given, how much of RR
and QR are required to
achieve the specification.
Add Block: Radfrac
Add Material Stream
Connect Material Stream
Specify Feed Condition
Saturated Feed
(Vapor fraction=0)
P=1.2atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5
Block Input: Radfrac
Radfrac: Configuration
Radfrac: Streams (Feed
Location)
Radfrac: Column
Pressure
Run Simulation
Examples:
1.IPA-Water-DMSO
Isopropyl Alcohol
Water
Dimethyl Sulfoxide
INTERFACE OF ASPEN PLUS
COMPONENTS SPECIFICATION
Input components
with Component name or Formula
Click Find
167
RENAME COMPONENTS ID
Isopropyl Alcohol
Water
Dimethyl Sulfoxide
168
Thermodynamic Model NRTL
NRTL
169
NRTL Binary Parameters
170
NRTL Binary Parameters
171
NRTL Binary Parameters-USER
Comp,i IPA IPA H 2O
aij 0 0 -1.2449
aji 0 0 1.7524
bij 185.4 115.2787 586.801
bji 777.3 -25.0123 -1130.215
cij 0.50 0.3 0.30
172
Ternary Maps
Ternary Maps
Change pressure
DMSO
4.0
Relative Volatility (IPA/H2O)
3.5
3.0
2.5
2.0
1.5
1.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
P=1 atm
F=10 kmol/hr
zDMSO=1
P=1 atm
F=10 kmol/hr
zIPA=0.6932
zWATER=0.3068
BLOCK INPUT : FLASH2
V L
Entrainer feed
when 1
Azeotrope feed
yIPA / xIPA 0.861/ 0.346
3.23
yH 2O / xH 2O 0.118 / 0.153
Finish the relative volatility curve
IPA Water -DMSO System
A-F E-F
(A-F)/(E-F) 4.5
(kmol/h) (kmol/h)
DMSO
10 2.5 0.25 1.8 4.0
10 10 1 3.23
3.0
10 12.5 1.25 3.5
10 15 1.5 3.7 2.5
10 17.5 1.75 3.86
10 20 2 3.98 2.0
Extractive Distillation
Aspen Plus Startup
INTERFACE OF ASPEN PLUS
SETUP SPECIFICATION
Run Type
Input mode
188
Add Units-Sets
Add Units-Sets
REPORT OPTIONS
COMPONENTS SPECIFICATION
Input components
with Component name or Formula
Click Find
192
RENAME COMPONENTS ID
193
Thermodynamic Model NRTL
NRTL
194
NRTL Binary Parameters
195
NRTL Binary Parameters
196
NRTL Binary Parameters-USER
Comp,i IPA IPA H 2O
aij 0 0 -1.2449
aji 0 0 1.7524
bij 185.4 115.2787 586.801
bji 777.3 -25.0123 -1130.215
cij 0.50 0.3 0.30
197
ADD BLOCK: RADFRAC
ADD BLOCK: MIXERS
ADD MATERIAL STREAM
ADD MATERIAL STREAM
RENAME STREAM
Feed
SPECIFY FEED CONDITION (Saturated Liquid Feed)
Vapor fraction = 0
P = 2 atm
F = 100 kmol/hr
z IPA =0.5
z WATER =0.5
EF
SPECIFY FEED CONDITION
P = 2 atm
T = 184.5 oC
F = 100 kmol/hr
z DMSO =1
MAKEUP
SPECIFY FEED CONDITION
P = 2 atm
T = 25 oC
F = 0 kmol/hr
z DMSO =1
BLOCK INPUT
BLOCK INPUT
BLOCK INPUT
RUN SIMULATION
Check result
CHECK STREAMS RESULT
DESIGN SPECS/VARY
ADD NEW DESIGN SPECS
DESIGN SPECS: SPECIFICATION
DESIGN SPECS: COMPONENTS
DESIGN SPECS: FEED/PRODUCT STREAMS
ADD NEW VERY
VERY: SPECIFICATIONS
RUN SIMULATION
D1 D2
RECYCLE STREAM
RECYCLE STREAM
RECYCLE STREAM
TEAR
CHECK STREAMS RESULT
SUMMARY OF REBOILER
B1 B2
237
TRAY SIZING
238
TRAY SIZING
239
TRAY RATING
240
TRAY RATING
241
UPDATE PRESSURE DROP OF STAGES
242
CHECKS PRESSURE DROP RESULT