Products Solutions Services

Custody flow metering systems

High accuracy and maximum reliability certified solutions for custody

transfer applications

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Table of contents click on the item below

Custody flow metering systems

Introduction Custody flow metering systems
Standards and regulation for custody transfer metering
Oil & Gas meter calibration & proving solutions
Coriolis, the crucial element in your metering skid
Batch and flow computers
Overview of the components of a typical Flow Metering System
Case studies custody transfer metering skids
Standardized loading metering skids
Bunker fuel metering system
Trust our experience
Summary

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Products Solutions Services

Introduction Custody flow metering systems

Endress+Hauser is your partner throughout the project

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Definition of Custody flow metering systems (FMS)

Flow Metering is the DYNAMIC custody measurement of fluid flow

rate, and/or batch quantity
Note: Tank Gauging is the STATIC counterpart of the above
Units of flow may be MASS or VOLUME per unit time

A Fluid Management Solution (FMS) is a complete system

Meters, pressure & temperature, valve arrangements, computer control,
reporting, security, calculations, guaranteed uncertainty (accuracy)

Cerabar
Proline Promass

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Definition of custody transfer metering applications

A system may be called:

Custody transfer (sometimes called Fiscal or Royalty standard)
Inventory measurement (or Allocation metering)

Custody metering is homogeneous, steady, single phase flow

These examples are NOT custody standard:
Wet gas or Multiphase fluids
Unstabilised oil with gas bubbles
Water in oil mixtures
Dusty gas or sandy oil
Pulsating or slug flow

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One single point of contact

Engineering
Design optimal solution for your requirements
Project Management
One single point of contact
Procurement
The right product at the right price in the right place
Managing import and logistics
Our global logistics network allows us to optimally
manage all logistic risks even for projects in distant
locations.
Project field support
on-site support for commissioning, training and
calibration or online the choice is yours.
Quality management
Our standardized project management ensures that all
projects are realized according to uniform rules

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Proven-in use components

100% functioning skid due to proven-in-use components

Batchcontroller Proline Promass Cerabar Liquiphant Omnigrad

Air eliminator Sight glass Control Valve Cabinets

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These are NOT custody metering.

These are all views into the (glass) pipe to see the actual fluid flow

Bubble flow gas in oil Annular flow liquid along

pipe wall

Slug flow gas then liquid

And mixed flow regimes

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Optionally, FMS may have

Liquids
Gas eliminator or filter (removes gas or solids)
Proving facility: Piston-Prover or Master Meter
Water-cut meter (water in oil measurement)
NOC (net oil computation)
Gases
Filter-separator (removes liquid or solids)
Gas chromatograph (for mixture analysis)
Master meter or check meter arrangement

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Optionally, FMS may have

Options for gas or for liquid

Auto sample collection (for laboratory analysis)
Flow scheduling (control of multiple streams)
Batch control
Additives or dosing or blending
Site installation and commissioning services
W@M

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Landscape of flow metering solutions

Multi-phase / Upstream
Well-testing Net Oil /
Water Cut

Downstream LACT Offshore

Terminal Metering
Automation Applications
System
Ship
Loading
Un-loading
Custody Transfer Custody
Blending Metering Transfer
Truck/Train Standards
Loading

Bunkering

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Standards and regulation for custody transfer metering

Endress+Hauser guarantees compliance to the relevant standards and

regulations

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Standards & Regulations

An FMS metering system does not have to comply to a International

standard, to be called FMS. It depends on the country and the
application.
Calling a system Royalty or Custody or Fiscal standard, does not
always specify a particular accuracy of measurement. More
information is needed.
Here are some examples of codes & standards you may see:

EU: OIML R117-1 (liquids) R137-1 (gases) MID-005 (EU

2004/22/EC)
USA: API MPMS UK: DECC (DTi) Guidelines
Saudi Arabia: Saudi Aramco Standards Brazil: ANP Guidelines
Norway: NPD Guidelines Russia: GOST
Iran: IPS Vietnam: TVCN Guidelines

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Custody Transfer Standards

European Market: OIML R117 and MID-005

American Market: API MPMS Chapter 5 Section 6
Customer-Specific standards e.g. Saudi Aramco: aesy103.rtf

Endress+Hauser System fully

complies to each
of these standards

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OIML Accuracy Class

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OIML Accuracy

Line A: Complete Measuring System

Line B: Accuracy of one meter

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OIML Accuracy

Second approach: Verification of the individual components of the

conversion device

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Measuring instruments directive: MI-005 Accuracy Class

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MI-005 Accuracy

Pipeline Loading/offloading

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API 5.6 Coriolis recommendations

Repeatability better than 0.05 %

No detailed specification for the accuracy

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API 4.8 Proving Systems

To determine, that a prover is working according to the API

recommendations, you should have a repeatability of better than
0,05%

Operating Procedures
for Proving Systems
(API Chapter 4 Sec. 8)

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Gravimetric Water Draw Test

Test Run Standard Volume

No. 1 94.548455 liter
No. 2 94.544701 liter
No. 3 94.542245 liter
No. 4 94.545544 liter
No. 5 94.550805 liter

Repeatability 0.009054154 % <0,05% Passed

API recommendation

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Products Solutions Services

Oil & Gas meter calibration & proving solutions

Make sure, that you get, what you have paid for.

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Typical proving systems for flow systems

Piston Prover
Master Meter Proving System
The master-meter is recalibrated in the factory e.g. each year
Coriolis as master meter according API MPMS 4.5
Ball Prover (non-preferred)
Tank Prover (non-preferred)
Etc.

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Piston Prover

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Master meter 6 mobile flow metering and validation

Approved
by SABS
dep. of
Metrology,
South
Africa

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Mobile Master meter in Central America

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Coriolis as master meter according API MPMS 4.5

The Master Meter (Promass or complete FMS System) might be

recalibrated in the Endress+Hauser factory e.g. each year.

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Ball prover

The procedure involves a plastic sphere being inflated with

water to create a close fit inside a pipe loop. This is then
pushed along by the oil flow in series with the meter under
test and passes sphere detectors mounted in the pipe wall
which initiate a timer with the start and finish of an
accurately calibrated internal volume.

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Ball prover

Unidirectional ball prover e.g. 15177 liters base volume

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Tank Provers/Water Draws

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Tank provers/Water draws

Specific Volume is drained off the small Tank.

Volume measurement of the Flowmeter is compared with

the specific Volume of the Tank Provers/Water Draw.

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Water draws according to API chapter 12

E.g. Waterdraw method of small Volume Prover Using Top Filling

Test Measrues

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Products Solutions Services

Coriolis, the crucial element in your metering skid

Accurate and reliable flow measurement with minimal maintenance

efforts

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State-of-the art oil flow measurement with 0,05% error

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Products Solutions Services

Batch and flow computers

Calculate the net standard volume

Create invoices to your customers
Selected, installed, commissioned, configured by Endress+Hauser

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Experienced in selection and commissioning

Endress+Hauser selects the correct batch or flow computer for your

application

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Flow computers

Flow computers calculate and display the NSV.

Flow computers also have report-function, alarms.
Usually the Flowcomputer is a separate unit/hardware additionally to
the personal computer, DCS etc.
Flow computers are sealed
Flow computers create invoices

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Products Solutions Services

Overview of the components of a typical

Flow Metering System
Engineered customized metering skids based on our global experience

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LPG metering skid for Iraq -Project specific information

Tender no.: 3639/2009

Tender date: December 2009
Contract award: July 2010
Completion: November 2011
Competition: Smith Meter FMC, Emerson
Order no. 60079469

Executed in 2011

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Technical specs skid requirements

Flow rate range: 1 15 t/hr

Operating pressure: 8 15 bar
Operating temperature: 5 40 C
Total acceptable uncertainty: <0.2% for the skid
Only accepted flow meter technology: Coriolis
Two main flow meters work redundant (one operate while the other
is stand-by)
One master flow meter to prove the main flow meters
Connection possibilities to a prover system to prove the master meter

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Endress+Hauser scope of supply

Main contractor
Basic Engineering and Design
Pipe and Instrumentation Diagram (P&ID)
General assembly (GA)
Project Management
Sub-supplier/contractor selection and coordination
Installation and commissioning supervision
Training

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General Assembly (GA)

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Metering skid at the factory acceptance test

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Piping and instrumentation diagram (PID)

Meter run A

Meter run B (Back-up)

Master meter run

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Piping and instrumentation diagram (PID)

P&T Junction
Indicators Control Valve Box

Filter/Strainer

Temperature

Air Eliminator
Check Valve Computer
System Cabinet

Pressure
TRV
Flow -Coriolis

Double
Block &
Bleed valve Gas detector

Prover connection Sampling unit

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Why does the client have chosen Coriolis technology?

No inlet/outlet sections easier pipe and skid design

No moving parts which results in much lower maintenance and
recalibration costs
Premium accuracy less losses due to higher accurate billing
No pipeline support required easier pipe and skid design
Master meter possibility main meters can be proven by same
technology

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Flowmeter & Master meter

Promass 84F, 2, cl.600

Unaccuracy 0,1% and 0,5kg for the density, Unaccuracy 0,05% Master Meter
Ex d housing
Custody transfer Approval

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Why do we need an Air Eliminator?

If we expect air in the liquid phase of the product or pipeline

This can happen through:
low vapor pressure of the liquid (LPG)
pumps which are used for the loading
any leakage at the suction site of the pump
Empty pipeline during the start of the loading
Switching between different tanks
To avoid cheating during the loading (blow in air)

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Centrifugal Air Eliminator

They are used to prevent measuring errors due to gas or air inclusions.
The automatic vent valve

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Centrifugal Air Eliminator

Automatic vent valve replaced through automatic control

Adjustable Liquiphant

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Why do we need a strainer?

For our Coriolis meter we dont need any strainers for all of the refined
products.
Strainers are used normally to protect:
Mechanical meters (PD meters)
Valves
Filtration of the product
Volume provers (piston typ)
We use in our project following strainers:
Y- Type strainer

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What are the difficulties of the strainer?

Strainers have a pressure loss

We ask the suppliers of valves/provers to select the correct strainers
Monitoring of pressure loss with differential pressure indication

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What kind of valves do we use?

Double Block & Bleed

Ball valve type

The purpose of the block and

bleed manifold is to isolate or
block the flow of fluid in the
system, so the fluid from
upstream of the manifold does
not reach other components of
the system that are
downstream, then bleed off or
vent the remaining fluid from
the system on the downstream
side of the manifold.

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Control valve to control the flow

Control valve
Ball type
Used for pressure and flow
control
Very low pressure loss when
open

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Check valve to avoid back flow

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Indicators

Pressure and temperature indicators

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Pressure & Temperature Transmitter

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Thermal relief valve (TRV)

A TRV is a safety installation in the pipeline

In liquid pipe systems, the expansion of the fluid caused by temperature
increase can cause a rupture in a closed system. To avoid this, the design
code allows for a small proprietary orifice thermal expansion pressure
relief valve to be added to the system.

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Thermal relief valve (TRV)

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What is the right selection of the computers

E.g. Spirit Flowcomputer

Flowcomputer 1
Stream 1

Flowcomputer 2
Stream 2

Flowcomputer 3
Master Meter + Prover

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Cabinet

Ethernet Switch 24V power Supply

Terminal to Flowcomputer Terminals Fuses

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HMI and control System

Spirit Excelerate Customized

For control, report, trending, visualization and print out

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Cables & Junction boxes

3 off Junction Boxes

JB001A for 230V power supply
JB001B for Transmitter
JB001C for signals

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Automatic LPG Sampler

Sampler
Hydraulic
unit

Transporting cylinder

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Automatic Sampler

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Gas Detector at the lowest point

Gas Detector & Indication

1 off status Indication

1 off Alarm Indication

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Overview of the complete LPG metering skid

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Standardized Loading/Offloading skids in Middle East

Power plant supply by road tankers

Customer challenges
Impurities in the delivered oil (air, water)
Long offloading time for one road tanker (about 30 min)

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Products Solutions Services

Case studies custody transfer metering skids

Rely on our experience

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Overview of case studies

Crude Oil Metering Skid in Kazakhstan

Distribution Terminal Application
Preemraff in Sweden, ship loading application
MID Biofuel ship loading project in Romania
Indonesia, LPG loading terminal
Metering solution for ship loading in Netherlands
Romania: Custody transfer vegetable oil train loading
Slovenia Port - Methanol Loading System
UK: Truck loading terminal
Metering Skid in Pakistan
Truck loading and offloading of diesel for power plants
Project overview: IsoButane custody transfer point
LPG skid in Middle East
In-house test rig with reference tanks and master Coriolis

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Crude Oil Metering Skid in Kazakhstan

2 meters in duty, 1 master meter

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Metering skid during the construction phase

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Metering skid during the FAT

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Crude Oil Metering Skid installed on site

Insulation due to very low temperatures in Khazakhstan

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Distribution Terminal Application

59 meter run project in Middle East

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FMS CORIOLIS SOLUTION in Middle East Country

THE PROJECT IS TO REPLACE EXISTING AVERY HARDOLL PD

METERS WITH ENDRESS+HOUSER CORIOLIS METERS
THIS IS A TURN KEY PROJECT FOR THE REMOVAL OF EXISTING
METERS AND ASSOCIATED EQUIPMENT AND THE
INSTALLATION OF ENDRESS+HOUSER CORIOLIS METERS.
7 METERING STREAMS FOR LPG
3 METERING STREAMS FOR JET FUEL
3 METERING STREAMS FOR HEAVY GAS OIL
23 METERING STREAMS FOR GASOLINE
23 METERING STREAMS FOR GAS OIL
1 MASTER METER
CONSTRUCTION OF A NEW CONTROL ROOM AND PLC BASED
CONTROL SYSTEM

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Distribution center metering replacement project

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Distribution center metering replacement project

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Distribution center metering replacement project

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New installation with Endress+Hauser design

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Old technology out, new technology in.

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New installation with Endress+Hauser design

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Installed since 2009 literally no maintenance

Visited by Hai-Thuy Ngo in 2012:

No down-time, no problems.
Today about 80 meter runs are installed

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Performance of the meter runs

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Control and HMI System delivered by Endress+Hauser

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Control and HMI System delivered by Endress+Hauser

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Engineered by Endress+Hauser

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Control Room was built by Endress+Hauser

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Within scope of the project: site electrical installation

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Within scope of the project: site electrical installation

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Within scope of the project: site electrical installation

SCOPE OF SUPPLY - EPC Contract

E & P- Engineering & Procurement

A Few Statistics cable

Weight of cable shipped and installed 20 Tonnes ( 20,000 kg )
Length of cable installed 25 Kilometres ( 25,000 m )
Number of cable terminations 8000 ( in excess of )

C & C Construction & Commissioning

Electrical
The laying and termination of all site cables.

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Old Master Meter Proving System

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Within project scope: New master meter proving system

Mobile Master Meter.

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Cost Savings because of reduced maintenance

Customer explained, that he had before with PD-meters monthly

maintenance and repair costs (including spare-parts) of about 1300,-
Euro per month.
59 meter runs cost savings per year about 1 Mio Euro

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Preemraff in Sweden, ship loading application

1800 Ships a year loading refined products

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Products: Petrol, Gasoil, Fueloil, LPG, Propylene

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Situation before the revamp

Preemraff refinery in Lysekil Sweden had a large number of 12 custody

transfer turbine meters installed for their refined products ships loading.
Due to the lack of performance and reproducibility of the turbine meters -
compared to the ships figures often the maximum permissible error of
0.3% was exceeded.
0.3 % is maximum permissible error according international standards for
loading ships

Replacement of
the product
harbour- turbine
meters

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The customer-request

Preemraff refinery sent an inquiry in April 2005 for the replacement

of the turbines to multiple flow meter manufactures including:

Emerson

Krohne Oil & Gas

Endress & Hauser

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Solution by Endress+Hauser

Endress & Hauser investigated the Preemraff needs and advised not
only to replace the turbine meters, but also to include flow computers
and the OPC connectivity to their Honewell Experion PKS system.

A complete system according to the OIML R117 recommendations

complying with custody transfer regulations.

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Reasons for the customer to choose Endress+Hauser

Preemraff awarded Endress & Hauser with the order for the following
reasons:

Overall systems uncertainty guaranty 0.15 % better then the OIML

R117 class 0.3

Guaranty based on individual flow meter calibrations on the

hydrocarbons including their associated flow computers at an
accredited test rig (Cofrac certified).

Pricing was not the major issue, performance was

(flowing i.e. diesel oil through a 12 inch line at 2000 MT/H or 2500
M3/H) means: Euro 2,750.000,-- per hour per meter run;
Improvement of the uncertainty by 0.1 % equals: Euro 2750,-- per
hour per meter run

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Promass F 6 and 10 hydrocarbons tests

at SPSE Fos sur Mer France
Test setup ready for calibration on the 4 different hydrocarbons

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Tandem (Dual) Promass 10 coriolis meter calibration

at SPSE calibration-rig in Fos sur Mer France
2 Promass 10 meters running in parallel up to 3000 tons/hr.

Running on
Oural crude
oil
with
6-7 cSt and
853 kg/M3

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Tandem (Dual) Promass 10 calibration of

unit 48 FT 10A
Previous individual calibration of unit: 48 FT10A

Running on Oural crude oil with

Minimum flow rate
6-7 cSt and 853 kg/M3
of prover 200 m3/h
Individual calibration of unit A

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Tandem (Dual) Promass 10 calibration of

unit 48 FT 10B
Previous individual calibration of unit: 48 FT10B

SPSE Running on Oural crude oil with

Minimum flow rate
Fos sur Mer 6-7 cSt and 853 kg/M3
of prover 200 m3/hrs
France Individual calibration of unit B

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Tandem (Dual) Promass 10 calibration Oural crude oil

Calibration of both units, 48 FT10A and 48 FT10B,

running in parallel

Maximum
permissible error
Flow rate of tandem meters at 4.3 Bars (g): acc to OIML R117
3050 m3/hrs = 460,000 BPD

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Berth 2: Gasoil metering system Tag 48 FT 10 A / B

2 each Inlet / outlet spoolpieces

10/12 300 lb

2 each Promass 83 F

10 ANSI 300 lb

frequency 10 pulses/ kg

modbus RTU

Min flowrate for vessels non

splashing volume 100 MT/H

Max flowrate 3000 MT/H

(3750 M/H @ 800kg/M)

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Side view: Gasoil metering system Tag 48 FT 10 A / B

Berth 2

Another 20
Turbine
meters to be
exchanged by
coriolis
meters by 4th
quarter 2006
and 2007

Side view of
the tandem
10
Promass
gasoil
meters

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Jetty 5:Tandem Corilis 6 with insolation

Jetty 5
Tandem 6
coriolis meters
with remote
electronics for
fuel oil

pipeline and
meter run
tracing and
insolation

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Tandem Corilis 6 with insolation

Jetty 5
Tandem 6
coriolis meters
with remote
electronics for
fuel oil

pipeline and
meter run
tracing and
insolation)

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Flowcomputer in the controlroom

Harbour
E &I Room
Jetty 1-4
E +H
cabinet
consisting of:
OMNI 6000
flowcomputers
handeling
gasoil meters
48 FT 10 A/B
48 FT 11 A/B
on
berth 2 and 3

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Flowcomputer, OPC-Server in the control-room

Harbour
E &I Room
Jetty 1-4
Location of the
E +H
Cabinets
consisting of:
Flowcomputers
OPC Servers

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Cabinet (connection via OPC-server to Honeywell)

Harbour
E &I Room Jetty
1-4

E +H
cabinet consisting of:
OPC servers for Data
transmission from
Flowcomputers and
coriolis meters via the
LAN TCP/IP to the
Honeywell Experion
system and O.A.S
( Oil accounting
system)

Remote SCADA
based on Infilink
container for ActiveX
controls

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Preemraff System overview

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Field instruments connections to OMNI

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Modbus OPC Dcom / TCP-IP - Honeywell Experion

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Modbus OPC Dcom / TCP-IP - Honeywell Experion

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SCADA-HMI Site-Overview

Endress+Hau
ser
SCADA
package
based on
Infilink as the
Active X
container for
override on
the
Honeywell
TDC 3000 /
Experion
operator
interfaces

Meter- run
selection

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 Custody flow metering systems

SCADA-HMI

Endress+Hau
ser
SCADA
package
based on
Infilink as the
Active X
container for
override on
the
Honeywell
TDC 3000 /
Experion
operator
interfaces
overview

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 Custody flow metering systems

SCADA-HMI

Endress+Hauser
SCADA package
based on Infilink as
the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion operator
interfaces
Batch settings
&
Meter run details

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 Custody flow metering systems

SCADA-HMI

Endress+Hauser
SCADA package
based on Infilink
as the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion operator
interfaces
Batch report layout

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 Custody flow metering systems

SCADA-HMI

Endress+Hauser
SCADA package
based on Infilink as
the Active X
container for
override on the
Honeywell
TDC 3000 /
Experion operator
interfaces
Recalculation
screen

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 Custody flow metering systems

SCADA-HMI

Endress+Hauser
SCADA
package based
on Infilink as the
Active X
container for
override on the
Honeywell
TDC 3000 /
Experion
operator
interfaces

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 Custody flow metering systems
Berth 5: Local Display at loading arms for batch preset,
delivered, remaining, loading time

Explosion proof
Local display
48 FI 340
48 FI 330
visible for ships
personnel at
loading arms
Indicating
batch preset
delivered
remaining
loading time

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 Custody flow metering systems
Berth 2: Local Display at loading arms for batch preset,
delivered, remaining, loading time

Explosion proof
Local display
48 FI 10
visible for ships
personnel at
loading arms
Indicating
batch preset
delivered
remaining
loading time

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 Custody flow metering systems

Modbus connectivity

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Remote Exd displays connected to OMNI via RS 485 modbus

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Loading arms of Berth 2

Berth 2
2 loading arms
connected,
gasoil supply
line and vapor
return
Location of dual
10 Promass F

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 Custody flow metering systems

Ullage report of the vessel Nimbus

Ullage report of the

vessel Nimbus
GSV (Gross standard
volume) = 7660.285
M3
Metric Tons in Vac =
6306.713

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 Custody flow metering systems

Vessel Experience Factor of Vessel Nimbus

Vessel Nimbus
VEF
(Vessel Experience Factor)
= 1.0005

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Comparison measured GSV of coriolis and ullage report

in Vessel Nimbus
Vessel Nimbus
Medium: gasoil MK1
Load results on the
Promasses 48 FT 10 A and B
Batch gross volume (GOV) = 7753.3 M3
Batch std. Volume (GSV) = 7658.7 M3
Batch mass (MTvac) = 6305.4

Deviation compared to ships figures

incl. VEF
(7664.115 7658.7) / 7664.115 *100%=

0.07 %
Deviation compared to ships figures

excl. VEF

(7660.285 7658.7) / 7660.285 *100%=

0.02 %

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 Custody flow metering systems

Ullage report of the vessel Oktavia

Ullage report of the

vessel Oktavia
GSV (Gross standard
volume) =3338.803 M3
Metric Tons in Vac
=3306.750

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 Custody flow metering systems

Vessel Experience Factor of Vessel Oktavia

Vessel Oktavia
VEF
(Vessel Experience Factor)
=0.9996

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 Custody flow metering systems
The sum of the meter run including
the flow weighted batch averages

Vessel Oktavia
Batch report of
jetty 5 3342,5
fuel oil
coriolis meters
48 FT 330A 990,59
48 FT 330B
&
the sum for the
meter run
including the
flow weighted
batch
averages

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 Custody flow metering systems
Recalculation of Standard Volume
with reference density in the laboratory
Vessel Oktavia
Recalculation
report of jetty 5
fuel oil 990,430
coriolis meters
48 FT 330A
48 FT 330B
Measured standard Volume has 0,02% difference
compared to recalculated standard volume
Based on
Lab results of the
(reference density in the lab)
reference density
-
batch flow
weighted
averages of 3343,195
temperature and
pressure

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 Custody flow metering systems
Advantages for the customer.
How to earn money with the new FMS system?

Loading the right mass

Reduced time in harbour
Reduce number of claims

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Loading the right mass

Loading size of ship: 7.000 tons

Increase of accuracy: 0,1 %
Price per barrel of oil: 90:- USD
Total earning per ship: 3.600:- USD
Total number of ship in one year: 1.800 ships
Total earning in one year 6.480.000:- USD

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 Custody flow metering systems

Reduced time in harbour

As the ship enter the Jetty we can start loading.

As we have the mass direct after stop of loading / unloading. The
customer can produce the Bill of loading direct.
This give that the time for the ship in harbour will be shorter.
We also increase the number of available hours in the harbour.

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Reduce number of claims

In every contract is a paragraph about the difference between onshore

figures and ship figures.
Normally is this 0,3 %.
If it is bigger the buyer can make a claim.
If the claim delay the payment with 30 days and we calculate of an
interest rate of 5 %.
On a 7.000 tons load and 90:- USD / barrel this gives a 19.200:- USD
lost of interest.

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MID Biofuel ship loading project in Romania

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Indonesia, LPG loading terminal

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Loading station (back view)

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SCADA System: PView

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SCADA System: PView

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LPG Terminal

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LPG Terminal

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Control Cabinet

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Metering solution for ship loading in Netherlands

Complete solution for 3x 84F2F with OMNI 6000 flow computer

Medium: ULSD In-line

calibration
Range: 400 1000 kg/h at start-up
with SGS
Temp: 20 C ball prover
(NoBo)
Press: 8 barg

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Romania: Custody transfer vegetable oil train loading

Country: Romania
Notified Body: Metrology Institute of the republic of Slovenia
Product: Vegetable Oil (Crude Seed Oil, Sunflower, Soya)
Application: 8 non-custody transfer points
1 custody transfer point

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Instruments for the fiscal metering skid

system according to OIML R117, class 0,5 (MID 005) with Module G
certificate Qty Description
1 Coriolis custody transfer mass flow meter 84F1H, DN100 PN40,
316 st.st. wetted parts
1 Batching Valve (Full bore Ball type) DN100 PN16,c.st. with
alloy trim, automatic operation pneumatic actuator

1 Batching flow computer, local mounting Model IBS

1 Temperature indicating transmitter, Fitted in st.st. thermowell,
threaded connection NPT 1
1 Inlet shut off Valve (Full bore ball type) DN100 PN16 c.st. with
alloy trim, manual operated
1 Outlet shut off Valve (Full bore ball type) DN100 PN16 c.st.
with alloy trim, manual operated

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 Custody flow metering systems

Engineering services

Detail design PID, GA installation recommendations

Selection and specification of instruments and system components.
Batching computer configuration
FDS (Functional Design Specifications) and FAT (Factory Acceptance
Test )documents
Provision of MID approval/certification including all supporting
documentation
Verification test on site of MID certificate by an approved Notified
Body (per MI-005)
Site commissioning and site acceptance test

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PID

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General Arrangement

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Initial verification against a truck weight scale

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Custody Transfer by mass

Additional calculations and output for Volume, Standard Volume

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Non Custody Transfer metering points

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 Custody flow metering systems
Overfill protection during filling of the rail wagons
by Liquiphants

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Slovenia Port - Methanol Loading System

One of the largest cargo ports

on the Adriatic coast
Important for both dry and
liquid cargos
Entry to the EEA - EU

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 Custody flow metering systems

MID Approved Rail & Truck Loading Systems

Endress+Hauser to Design and

Supply 4 off meter runs comprising
Air eliminator
Filter
Coriolis mass meters
Process temperature
Outlet set-stop Valve
Flow computer system
For Methanol Liquid

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Loading area for Rail Trucks

Control hut for local operator batch -controlling flow computer

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Scope of Work

4 off off identical sets of equipment to comprise:

Qty Description
1 Air eliminator vessel, 4nb connections PN16, carbon steel
1 Automatic air elimination vent valve, nb PN16, st.st.
1 Inline meter protection Y-type strainer, 4nb connections PN16, carbon
steel
1 Temperature transmitter, nb process connection in st.st. thermowell

1 Custody transfer standard coriolis mass flow meter, 3nb PN40, 316 st.st.
wetted parts
1 Set stop flow control valve, 4nb
1 Batching flow computer package for all 4 loading stations, consists of 2 off
MFX4 Terminal,
2 off MFX4 Controller, 1 off MFX4 communication converter, 1 off OPC
server license

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 Custody flow metering systems

Endress+Hauser Provided the following services:

Project Management
Detail design, including PID, GA to suit client own layout,
calculations, installation recommendations
Selection and specification of instruments and system components.
Batching computer configuration
FDS (Functional Design Specifications) and FAT (Factory Acceptance
Test)documents

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 Custody flow metering systems

Endress+Hauser Provided the following services:

Site supervision of (2 trips, each 1 day) of client own electrical and

mechanical system installation
Provision of MID approval/certification including all supporting
documentation
Site commissioning and attendance during MID authority final
system verification flow test (1 trip, 2 days) including all necessary
test equipment and costs
Instruction and Operating Manuals for all instruments and system
components
As built drawings

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 Custody flow metering systems

System Drawing

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 Custody flow metering systems

General Arrangement

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 Custody flow metering systems

Mode of Final MID Verification Module G

Weigh empty road

tanker on certified
weigh-bridge
Load minimum batch
size to the road tanker

Re-weigh loaded tanker truck

Correct for bouyancy of the liquid in

air (nb: needed for accurate absolute
mass measurements)

Compare total mass load results

Promass and weigh-bridge

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 Custody flow metering systems

Certificate of MID Conformity for this application

Certificate by MIRS
metrological institute to Module-G

MID 005 Certified to

accuracy class 0.5

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 Custody flow metering systems

Short animation of the Port, Tanking and Rail terminal

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 Custody flow metering systems

UK: Truck loading terminal

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 Custody flow metering systems

Promass with Batch Controller Waggon loading

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 Custody flow metering systems

Metering Skid in Pakistan

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 Custody flow metering systems

Metering Skid

Delivering complete metering custody transfer skid

FAT in Sweden by NMI and SP
Reference measurement by ball prover and tank drawer
Flow computer Omni 6000

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 Custody flow metering systems

Project scope: Mobile third party piston prover

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 Custody flow metering systems

Truck loading and offloading of diesel for power plants

TRUCK
Offloading

The competition
design not reflecting
the customer needs

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 Custody flow metering systems

Consultative design by Endress+Hauser

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 Custody flow metering systems

Endress+Hauser design includes Pump and Air eliminator

No impurities (air/water)
anymore

Faster offloading time

30 min reduced to 20 min

offloading time

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 MESC systems
Custody flow metering

PID and general arrangement drawings by Endress+Hauser

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 Custody flow metering systems

Truck offloading design

Air eliminators, gate valves, sight glasses, differential indicating switch,

digital control valves, batch controllers, pumps.

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 Custody flow metering systems

Truck loading design

TRUCK
LOADING

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 Custody flow metering systems

Metering skids under construction

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 Custody flow metering
MESC systems

Metering skids under construction

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 Custody flow metering systems

Metering skids at the factory acceptance test

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 Custody flow metering systems

Logistic challenges solved by Endress+Hauser

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 Custody flow metering systems

Trust our logistic and transportation know-how

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 Custody flow metering systems

Metering skid Solutions

1. Truck Loading and Offloading Skids

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 Custody flow metering systems

Detailed application information

The Specification for Each metering skid is as follows:

Design Rate: 2,000 l/min
Operating flow rate: 1,400 l/min
Design Pressure: 150psig
Operating Temperature: 0-60C
Fluid: Diesel Fuel
Pipe size: 4 inch Sch.40
Pipe Specification: Carbon Steel, 150#
Coriolis Meter: Promass 83F, 3 inch

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 Custody flow metering systems

Truck Loading skids installed on site

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 Custody flow metering systems

Tankvision: Window to your process

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 Custody flow metering systems

Benefits for the customer

Immediate detection of impurities, because of the online/real time

density measurement and air eliminators.
Reduced offloading time due to real time density measurement and
well selected pumps.
Time saving: Single point of contact for the customer during
execution of the project.
Delivery of the offloading skids in time within the agreed
specifications.
Standardized skid design

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 Custody flow metering systems

Project overview: IsoButane custody transfer point

IsoButene to
IsoButane from Oil MTBE Process
Company

C
A B IsoButene from Comp. 2
Company 1
Dehygrogenation
Process

C
B A
Company 2

IsoButane from
Company 1

Custody Measuring Points Check Measuring Points

A: IsoButane to Comp. 2 A: IsoButane to Comp. 2
B: IsoButene to Comp. 1 B: IsoButene to Comp. 1
C Gas Chromatograph

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 Custody flow metering systems

ISOBUTANE SYNERGY PROJECT - PID

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 Custody flow metering systems

ISOBUTANE SYNERGY PROJECT 3D drawings

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 Custody flow metering systems

ISOBUTANE SYNERGY PROJECT Scope of Supply

Custody Transfer Stream:

1. One (1) E+H Coriolis flow meter (84F1H-CACSBGPABAA2Z1)
2. One (1) E+H Pressure transmitter (PMP71- TAC1SC1RAA4M1)
3. One (1) E+H Temperature transmitter (TMT142R)
4. One (1) Flow Computer

Check stream (in series with Custody Transfer Stream on Opposite Skid):
1. One (1) E+H Coriolis flow meter (84F1H-CACSBGPABAA2Z1)
2. One (1) E+H Pressure transmitter (PMP71- TAC1SC1RAA4M1)
3. One (1) E+H Temperature transmitter (TMT142R)
4. One (1) Flow Computer
5. One (1) Gas Chromatograph

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 Custody flow metering systems

LPG loading skid in South East Asia

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 Custody flow metering systems

LPG loading skid in South East Asia

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 Custody flow metering systems

LPG metering skid in Malaysia

2 X 1 Promass 84F

LPG bullets
this way !
Bottling
plant

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 FMS Case Study - Shell Port Dickson Malaysia LPG CT System

Computer Control & Metering System in Malaysia

Redundant FCP each unit is connected to both sensors each is a
duplicate of the other (selection may be auto or manual)

blind panel front,

and so HMI is desk
mounted in control
room

Slide 200 08/06/2014 Barry Clark

 FMS Case Study - Shell Port Dickson Malaysia LPG CT System

Artists Impression for Client

Master &
standby meter

Duty meter

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 Custody flow metering systems

LPG loading metering skids in Peru

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 Custody flow metering systems

LPG loading metering skids in Peru

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 Custody flow metering systems

LPG skid in Middle East

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 Custody flow metering systems

In-house test rig with reference tanks and master Coriolis

Also calibration of
competition flow meters

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Products Solutions Services

Standardized loading metering skids

Reliable dynamic custody transfer loandig in your terminal

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 Custody flow metering systems

Standardized loading metering skid (LMS)

LMS unit with MID approval

guarantees custody transfer
standard

Easy installation and

commissioning due to complete
engineered package

Fully compatible and

upgradeable with the Endress +
Hauser Terminal Management
Solution and assembled skid

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 Custody flow metering systems

Select the standardized solution for your application

Complete plug and play skid mounted metering systems from basic to fully
equipped configuration for typical Terminal/Depot loading/off loading
metering applications

Application Model
Truck loading light
LMS080
hydrocarbons
Truck loading LPG LPG080
Truck offloading OMS080
Railcar loading LMS100 MID
Ship loading LMS150

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 Custody flow metering systems

Working conditions for the standardized solution

Products: Gasoline, Diesel, Benzene, Marine Gasoil & Light

Hydrocarbons in general having viscosity lower than 65 cst
(standard materials),JET A1, Bio Diesel, Methanol, Ethanol
(system available with special materials)LPG
T fluid range= -29 C ; + 60 C
T ambient range= -25 C ; + 60 C
Max. working pressure= 1000 kPa (2100 kPa for LPG )

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 Custody flow metering systems

LMS 080 truck loading

LMS 080: Flow rates: 501000 kg/min

Vertical or horizontal installation Pressure class: ANSI Cl. 150
Application: truck loading EX d approval
Size: DN80/3 with 2 PROMASS Optional: loading arm (for vertical)

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 Custody flow metering systems

LMS 100 railcar/tanker loading

LMS 100: Flow rates: 1503000 kg/min

Vertical or horizontal installation Pressure class: ANSI Cl. 150
Application: railcar/tanker loading EX d approval
Size: DN100/4 with 3 PROMASS Optional: loading arm (for vertical)

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 Custody flow metering systems

LMS 150 ship/barge loading

LMS 150:
Horizontal installation Flow rates: 25012000 kg/min
Application: ship/barge loading Pressure class: ANSI Cl. 150
Size: DN150/6 with 6 PROMASS EX d approval

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 Custody flow metering systems

Horizontal loading metering skid

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 Custody flow metering systems

Basic configuration of the loading metering skid

Vertical and horizontal skid mounted basic configurations

Horizontal Vertical ITEM DESCRIPTION

1 Ball valve, INLET isolation

9 9

7 2 Strainer with pressure

4 relief valve c/w drain valve
8 6
4 5
1 2 8 3 Promass 83/84F Coriolis
2
mass flow meter
1
5 6
3 3 4 Thermal Relief Valve type
VST1
5 Control Valve

6 Ball valve, OUTLET

isolation
7 Electronic Batch Controller

8 Temperature Transmitter
TR61
9 Junction box

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 Custody flow metering systems

Basic system in details

Basket type strainer ,

Ball Valve, split body type, ANSI 150# RF, mesh Digital electro-hydraulic
ANSI 150# RF, full bore, available 100, 60, 40, 20 multistep valve.
manual operated microns on request The unit is electrically
signaled and
hydraulically-operated
Temperature with diaphragm-control
Transmitter
and normally-open (N.O.)
mod. TR61,
and normally-closed
Pt100ohm/0C
, 2/3/4 wire (N.C.) solenoids.
RTD, 1nb
flanged
process

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 Custody flow metering systems

Basic system in details

Batching flow computer

Promass 83F, Coriolis
MASS meter ANSI 150# Directive 94/9/EC ATEX
RF, standard calibration Ex d IIB T6 Gb category II 2 G (Zone 1
for NO custody application
and Zone 2, gas)
Directive 2004/22/EC Measuring
Instruments (Evaluation Certificate
available) :
Accuracy class: up to 0.3
Mechanical class: M2
Electromagnetic class: E2
Custody Approval: OIML R117 Test
Report BEV T05-1158

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 Custody flow metering systems

Full set of Options available

BASIC

FULLY EQUIPPED

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 Custody flow metering systems

Full set of Options available System Configuration

System Configuration Mechanical Electrical

Custody Transfer ANSI or DIN or JIS

MID certificate B+F accuracy class 0.5 connections

Fast Loading
Increased meter size for model LMS080
and 100 to safely increase loading Armored or conduit
process cabling
Ready for proving TSP
IN-OUT connections + DBB Materials, painting,
valve engineering, approvals

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 Custody flow metering systems

Full set of Options available - Equipment

Air Eliminator Bottom Loading Arm Overfill prevention

top loading with
Liquiphant

PMP71/75
Grounding unit P compensation

Overfill prevention
bottom loading
ID card reader Printer for safe area

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 Custody flow metering systems

Full set of Options available - Services

KOM (Kick of Meeting)

Activities and expenses of Project Manager and Project Execution team
FAT (Factory Acceptance Test) at our skid builder workshop
Customer specific requirements + related activities and expenses of Project Manager
and Project Execution team
SAT (Site Acceptance Test) at our skid builder workshop
Customer specific requirements + related activities and expenses of Project Manager
and Project Execution team
Supervision to system installation
Customer specific requirements + related activities & expenses of Project Manager
and Project Execution team
Commissioning
Activities & expenses of Project Manager and Project Execution team

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Your benefit: Increased safety

Solutions pre-engineered to meet the

process expectations; easy and safe
system selection
Pre qualified sub-suppliers; no Safety
surprises
Set of option like grounding unit to
guarantee safe process
Reduced need for maintenance; less
staff in the hazardous area
Access control to guarantee that only
authorized technician can work on the
system and via Batch controller and via
Terminalvision

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 Custody flow metering systems

Your benefit: Increased availability

No rotating parts, less maintenance

and less recalibration, means less
process shutdowns
Full compatibility with Availability
Terminalvision in order to guarantee
data transparency and easy
visualization of the gantry
performances

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 Custody flow metering systems

Your benefit: Increased efficiency

Higher performances in terms of

accuracy; potential money savings
Less maintenance
Control of the terminal performances Efficiency
via Terminal Vision; better activities
planning
Optimized compatibility between
Promass and Flow computer
Standard solution means faster
implementation, based on experience
and repetition effects

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 Custody flow metering systems

LPG Loading terminal in Indonesia

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 Custody flow metering systems

LPG Loading terminal in Indonesia

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Products Solutions Services

Bunker fuel metering system

Maximum transparency and reliability with certified solutions for

bunker fuel measurement

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 Custody flow metering systems

Introduction

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 Custody flow metering systems

Supply chain of bunker fuels

Fuel supplier or Trader

Loading Storage
Unloading contract

Terminal

Bunkering Barge operation

Transport
Up to3h
contract

Vessel operation
Delivery
contract

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Bunkering - Barge and vessel installation

Refueling a vessel from a supply vessel (bunker barge)

Installation on Deck

Installation under
Deck

Installation on vessels Installation on bunker barges

Both applications co-exist with very similar requirements

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Example of malpractices

Cappuccino Effect: frothing bubbling effect

Compressed air blown into the fuel oil.
Tank level measurement can not compensate for aerated fuel oil.
Standard volume flow meter can not compensate for aerated fuel oil.

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Measuring uncertainty: Level measurement

Manual height
measurement
Manual sounding
h
Radar measurement
Tank strapping table
Density
Temperature
Ship stability
Environmental conditions

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Bunker and fuel consumption Metering on vessels

Bunker Metering Fuel Consumption Metering

How much will be purchased and How much is consumed onboard
paid? How much came onboard? by different consumers?
Saving potential: 1.5 3% due to Saving potential: up to 5% due to
inaccurate sounding and efficiency improvements for
calculation on barges as well as engine operation and hull
the supply of aerated fuels performance

Bunkering Separation

Storage
tank Day
Fuel (on- Fuel tank
board)

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Reduce your opertional costs with bunker fuel metering

Mid-size container vessel:

Fuel consumption appr. 100 tons per
day of fuel
300 days of operation
Total Bunkering of 30000 tons per
year
700 USD per ton (increasing)
21 M USD bunkering per year

210.000 USD higher

operation costs per 1%!

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Approved bunker metering system

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Approved bunker metering system

MI 005 certified by NMI / Approved by the MPA of Singapore

Tested according to OIML R117 and Welmec 7.2 guideline

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Establish new lab in Singapore for mass flow metering

The Maritime and Port

Authority of Singapore (MPA)
announced today that it will be
mandatory to use Mass Flow
Meter systems for marine fuel
oil (MFO) bunkering in
Singapore starting January 1,
2017.

http://www.exxonmobil.com/M
arineLubes-En/performance-
and-reliability_mass-flow-
metering-system.aspx

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Typical bunkering profile good process condition

Starting Stable phase: Final phase:

phase: Stable flow Tank stripping
Line packing- measurement
empty pipes
get filled

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Typical bunkering profile bad process condition

You have real time information about the quality of bunker fuel, which
you receive !!!

Air index indicates not stable process

conditions operator can stop the
batching process and investigate

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Bunker metering computer

MID (MI-005) certified

Operator Terminal
Endorsed for commercial use
HMI in Singapore
Ticket

Printer
Audit Trail

Metering Profile

Remote display for on deck Metering profile printer

Intuitive HMI
installation.

Dual channel

Bi-directional measurement

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Installation standardized packages

1. Barges 2. Vessel on deck 3. Vessel under deck

On-deck installation Single (or dual Single (or dual
Bi-directional channel) channel)
Single or dual channel Ex d versions Full non Ex
Ex d versions Stainless steel Standard housings
Stainless steel housings All items prepared for
housings Marine paintings Custody Approval
Marine paintings All items prepared for
Custody Transfer Custody Approval
Approval required

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References - Barge Vitality, Singapore

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References Barge VT Vlaake, Rotterdam

MI-005 certified installation

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References Vessels Evergreen Ever Living

1st MID approved vessel for bunkering!!!

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Size matters on ships

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Your benefit: Increased safety

Transparent bunkering process for

both barge as well as vessel operator
Vessel operator can evaluate different
barge operators and use the trustful Safety
and reliable supplier at the end
As no manual sounding is anymore
required no manhole has to be open
which reduce the safety with open
tanks on the barge and vessel
Proven, dedicated and standardized
bunkering solution compared to a
general or unproven solution from
competition

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Your benefit: Increased availability

Saving appr 3 hours of sounding prior

and after bunkering appr
500600 hours per year which can
be used for additional bunkering Availability
Vessel operators save each time appr
3 hours of berth time which is very
costly in most of harbors
More or less no re-calibration on
vessels required as the working hours
are max 100 hours per year only
(max 10 bunkerings) better
maintenance contract for FieldCheck
verification

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Your benefit: Increased efficiency

Reduction of costly and time-intensive

disputes (sometimes court)
ONE result of the bunkering value
instead of four different calculations Efficiency
with four different results
Ship operators/owners pay between
1.5 to 4% less for fuel which is worth
up to 1 M USD per vessel per year
Standard solutions mean faster
answer, lower costs and more
competitive prices

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Trust our experience

Simple errors can make huge delays and decrease your safety.
We guarantee smooth start-up and operation of metering skids within
time and budget.

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Points to consider for custody transfer calibrations

Calibration certificate for the truck weight scale must be available for
the verification process
Prepare enough pumps for the requested flow rate
Prepare enough trucks for smooth batching (filled truck must be
weighted and then offloaded via the meter under test)
Sight glass for visual check of the flow

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Whats wrong? We consult you to avoid mistakes.

Liquiphant not
centered; touching the
pipe

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What wrong? We consult you to make it right.

Filling cones are

not suitable for some of
the road tanker inlets

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Whats wrong? We consult you to avoid mistakes.

No protection from
falling (approx. 5
meters above ground
level)

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Whats wrong? We consult you to avoid mistakes.

No comment

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Summary

Endress+Hauser is an innovative and reliable measuring solution

provider and your best-fit safety & project management partner, who
ensures your project is completed on time and within budget.

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FMS- rely on our expertise and experience.

High accuracy and Questions?

maximum reliability Thank you for your
attention!

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