The document describes a Kaizen improvement project to address issues with manipulating a diaphragm during an operation. Rotating eye bolts were procured to stay attached to the diaphragm throughout the process, eliminating the need to search for eyebolts and reducing the risk of crushing injuries to fingers or feet. This is expected to save approximately 480 hours of manipulation time per year, worth $48,000, as well as avoid potential injury costs of $192,178 through increased safety.
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Swivel Eye Bolts Project
The document describes a Kaizen improvement project to address issues with manipulating a diaphragm during an operation. Rotating eye bolts were procured to stay attached to the diaphragm throughout the process, eliminating the need to search for eyebolts and reducing the risk of crushing injuries to fingers or feet. This is expected to save approximately 480 hours of manipulation time per year, worth $48,000, as well as avoid potential injury costs of $192,178 through increased safety.
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KAIZEN IMPROVEMENT: Rotating Eye Bolt
Operation: Problem: Action Taken: Results:
Throughout the whole 1. Manipulation of diaphragm, Surveyed floor to understand Expected Savings per year: process not rated for horizontal lift. capacity needs ~480 hours of 2. Potential injury of crushing procured enough rotating eye finger and/or foot bolts to stay on diaphragm from manipulation ($48K) 3. NVA time searching for beginning of process to the end ~$20.3k cost avoidance eyebolts 2017 Before Kaizen After Kaizen
Body Part Injury / Illness Cost of injury
Finger (s) Crushing $ 3,073.00 Foot Crushing $ 41,952.00