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Process Capability: - Comparison of Performance of The Process and Its Specification

The document discusses process capability and different indices used to evaluate a production process's ability to meet specifications. It defines process capability ratio (Cp) as a measure of how wide the process operating range is compared to the specification limits. A higher Cp indicates a process is more capable of meeting specifications. It then calculates Cp for an insurance claims process example. The document also introduces process capability index (Cpk), which considers how centered the process mean is within the specification limits. Cpk is calculated as the minimum distance from the mean to the closest specification limit in units of standard deviation. An example calculation for a new cutting machine shows it has a Cpk below 1, indicating it is not capable.
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0% found this document useful (0 votes)
148 views

Process Capability: - Comparison of Performance of The Process and Its Specification

The document discusses process capability and different indices used to evaluate a production process's ability to meet specifications. It defines process capability ratio (Cp) as a measure of how wide the process operating range is compared to the specification limits. A higher Cp indicates a process is more capable of meeting specifications. It then calculates Cp for an insurance claims process example. The document also introduces process capability index (Cpk), which considers how centered the process mean is within the specification limits. Cpk is calculated as the minimum distance from the mean to the closest specification limit in units of standard deviation. An example calculation for a new cutting machine shows it has a Cpk below 1, indicating it is not capable.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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Process Capability

• Comparison of Performance of the


Process and its Specification
Capability Analysis
• Evaluation of a production
process to determine whether or
not the inherent variability of its
output falls within the acceptable
range
Process Capability Indices
Process Capability Ratio

Upper Specification - Lower Specification


Cp =
6
Process Capability Ratio
Insurance claims process

Process mean x = 210.0 minutes


Process standard deviation  = .516 minutes
Design specification = 210 ± 3 minutes

Upper Specification - Lower Specification


Cp =
6
Process Capability Ratio
Insurance claims process

Process mean x = 210.0 minutes


Process standard deviation  = .516 minutes
Design specification = 210 ± 3 minutes

Upper Specification - Lower Specification


Cp =
6

213 - 207
= = 1.938
6(.516)
Process Capability Ratio
Insurance claims process

Process mean x = 210.0 minutes


Process standard deviation  = .516 minutes
Design specification = 210 ± 3 minutes

Upper Specification - Lower Specification


Cp =
6
Process is
213 - 207
= = 1.938 capable
6(.516)
Process Capability Index
Upper Lower
Cpk = minimum Specification - x x - Specification
of Limit Limit
  ,
 

Cpk = minimum of Cpl , Cpu


Process Capability Index
New Cutting Machine

New process mean x = .250 inches


Process standard deviation  = .0005 inches
Upper Specification Limit = .251 inches
Lower Specification Limit = .249 inches

(.251) - .250
Cpk = minimum of ,
(3).0005
Process Capability Index
New Cutting Machine

New process mean x = .250 inches


Process standard deviation  = .0005 inches
Upper Specification Limit = .251 inches
Lower Specification Limit = .249 inches

(.251) - .250 .250 - (.249)


Cpk = minimum of ,
(3).0005 (3).0005
Process Capability Index

Both calculations result in

Cpk = .001 = 0.67 New machine is NOT


.0015 capable
Thank You!

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