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Reliability

Reliability is defined as the probability of a component performing its intended function for a specified period of time under given conditions. Reliability is related to the entire life cycle of a system from conceptual design to operation. There are three types of machine designs: adaptive, development, and new designs which require the most research and creative thinking. When designing machine components, factors such as loads, motions, materials, size, friction, economics, standards, safety, facilities, production quantity, and assembly must be considered. Reliability centered maintenance is a preventative maintenance program developed based on the reliability of system components to reduce ownership costs. The goals are to prioritize preventative maintenance, obtain design improvement information based on reliability data,

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Tri Yudha Setiawan
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187 views

Reliability

Reliability is defined as the probability of a component performing its intended function for a specified period of time under given conditions. Reliability is related to the entire life cycle of a system from conceptual design to operation. There are three types of machine designs: adaptive, development, and new designs which require the most research and creative thinking. When designing machine components, factors such as loads, motions, materials, size, friction, economics, standards, safety, facilities, production quantity, and assembly must be considered. Reliability centered maintenance is a preventative maintenance program developed based on the reliability of system components to reduce ownership costs. The goals are to prioritize preventative maintenance, obtain design improvement information based on reliability data,

Uploaded by

Tri Yudha Setiawan
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Reliability

 Defined as the probability that a


component, devices, equipment, or system
will perform its intend function for a
specified period of time under a given set of
condition.[8]
 Relationship of Reliability to Design[8]
 Life cycle
 Conceptual Design
 Detailed Design and Development
 Manufacture, Constuction, or both
 Operation (SOP)
Design
 Classification of Machine Design[Khurmi R, S.
1993.”Text Book of Machine Design”. Eurasia Publishing House
(Pvt) LTD]
 Adaptive design, the designer only makes
modification in the existing designs of the
product.
 Development design, designer starts from the
existing design, but the final product may differ
quite markedly from the original product.
 New design. This type of design needs lot of
research, technical ability and creative
thingking.
Designing a Machine
Component
 Type of load and stress caused by the load.
 Motion of the parts or kinematics of the machine.
 Selection of materials.
 Form and size of the parts.
 Frictional resistance & lubrication.
 Economical features.
 Use of standard parts.
 Safety of operation.
 Workshop facilities.
 Number of machines to be manufactured.
 Cost construction.
 Assembling.
RELIABILITY CENTERED
MAINTENANCE
What is Reliability Centered Maintenance
(RCM)?
Answer:
The concept of developing a maintenance
scheme based on the reliability of the
various components of the system or
product. Implementing a preventive
maintenance program using RCM can
greatly reduce the cost of ownership of a
product or system.
RELIABILITY CENTERED
MAINTENANCE
 What is Reliability goals?
 Reliability Goals:
 Improve a design priority that provide
preventive maintenance.
 To get useful information in the design
improvement based on reliability.
 Generate PM related task that can
receive reliability based on a system.
 All goals above can achieve if the
maintenance total cost are minimum.
RELIABILITY CENTERED
MAINTENANCE
 RCM Principles:
 RCM is system/equipment focused.
 Safety and economics drive RCM.
 RCM is function-oriented.
 RCM is reliability centered (no
simple failure).
 An unsatisfactory condition is
defined as a failure by RCM.
 RCM task must be effective (Low
Cost).
 RCM uses a logic tree to screen
maintenance task (Consistency in
maintenance)
 RCM task must be applicable
(reduce occurrence the failure).
RELIABILITY CENTERED
MAINTENANCE
 RCM Components
RELIABILITY CENTERED
MAINTENANCE

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