Seminar

on
Motion Analysis
What is motion:
– Motion is the movements of a body parts.

What is motion study:

‒ Motion Study is a technique of analyzing the body motion employed
in doing a task.
What is the objectives of motion study:
 To find most efficient way of doing work.
 Helps to Reduce cycle time of bottleneck operation
 To train operator regarding motion economy.
 It is permanent means of keeping record of method.
 It helps to increase the overall Productivity .
 It helps to increase the Operator Performance.
Body Movement:
Body movement is the motion of all or some parts of the body especially at a joint
or joints.

Classification of Movements
Sl No Joint/Pivot Body members moved

1 Knuckle Fingers

2 Wrist Hand & Fingers

3 Elbow Forearm, Hand & Fingers

4 Shoulder Upper arm, Forearm, Hand & Fingers

5 Trunk Torso, Upper arm, Forearm, Hand & Fingers

 Example:
1 2

3
The basic principle

• The principle of active energy use

• The principle of saving movement
• Principles of motion improvement
 The principle of active energy use

• In all parts of the human body, those who can have the
ability to move parts, no matter what, want to fully use.
• Feet or left hand can do things, do not use the right hand.
• Try to make both hands work at the same time, but also
the end of the action.
• Do not let your hands stand still at the same time. When
your hands are free, mind your brain to think about
another job.
 The principle of saving movement
• Excessive amount of exercise, not only a waste of time and
space, but also physical exertion.
• Try to use small movements to work. Body movement in
order for the wrist, anterior wrist or hand, fingers, can use a
small exercise, should be used as little exercise.
• Materials and equipment's should be placed within the reach
point, and try to close at hand.
• The number of small unit movements should be minimized.
• Tools should be simplified and easy to use.
• Materials and parts should be easy to use containers.
• Work long, or heavy or bulky should be used to maintain
equipment.
 The Principle of motion improvement
• Active parts to make it all activities, energy
savings can save unnecessary work also try to
remove, but the action is still there to improve
the way.
– Action can be regulated.
– Hands can reverse movement, but not with the
same movement.
– Use inertia, gravity, natural forces, etc., especially
to make full use of power plant
 Principles of motion economy
The principles of motion economy form a set of rules and
suggestions to improve the manual work in manufacturing
and reduce fatigue and unnecessary movements by the
worker, which can lead to the reduction in the work
related trauma. The principles of motion economy can be
classified into three groups:

1. Principles related to the use of human body,

2. Principles related to the arrangement of the work place,
3. Principles related to the design of tools and equipment
Ergonomics principles
Ergonomics principles
 Motion analysis procedure
1. Select the operation to be studied.
2. List & chart various motions performance the
operator.
3. Identify the Productive & Idle motions.
4. Eliminate the unnecessary & nonproductive
motions.
5. Redesign the existing operating procedure by
employing minimum number of motions in the
most appropriate sequence & in accordance
with the principles of motion economy.
Elemental Motion:
1. Pick up
2. Align
3. Position
4. Sewing/stitching
5. Release/Disengage
6. Trim
7. Check
8. Dispose
1. Reverse
2. Mark
 Initial Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time
11 Pick
Pick up
up back
back part
part by
by both
both hand
hand 11 11 1.00
1.00
22 Position
Position the
the back
back part
part by
by left
left hand
hand 0.4
0.4 1.4
1.4 0.40
0.40
33 Pick
Pick up
up the
the outer
outer gusset
gusset by
by right
right hand
hand 11 2.4
2.4 1.00
1.00
44 Align
Align outer
outer gusset
gusset edge
edge with
with back
back part
part edge
edge by
by both
both hand
hand 1.2
1.2 3.6
3.6 1.20
1.20
55 Position
Position the
the body
body by
by left
left hand
hand for
for align
align 0.6
0.6 4.2
4.2 0.50
0.50
66 Pick
Pick up
up inner
inner gusset
gusset 0.9
0.9 5.1
5.1 0.90
0.90
77 Pick
Pick up
up the
the inner
inner gusset
gusset byby right
right hand
hand 0.5
0.5 5.6
5.6 0.50
0.50
8 Align both gussets with back part by both hand 1.5 7.1 1.50
9 Align unnecessary edges 2.7 9.8 2.70
10 Positioning parts under pressure feet 1.2 11 1.20
11 Position parts under pressure feet 3.7 14.7 3.70
12 Stitching 0.7 15.4 0.70
13 Align three parts together by both hand 1.4 16.8 1.40
14 Align parts by both hand 3.5 20.3 3.60
15 Stitching 1 21.3 1.00
16 Remove body from pressure feet 0.9 22.2 0.90
17 Position back part gusset edge for align by left hand 0.2 22.4 0.20
18 Pick up the front part by right hand 1.2 23.6 1.20
19 Align front part & back part gusset edge 1.5 25.1 1.50
20 Align unnecessary edges 1.4 26.5 1.40
21 Reverse the back part another gusset edge for align 1.1 27.6 1.10
22 Align 1.7 29.3 1.70
23 Align three parts together 1.4 30.7 1.40
24 Align 1.8 32.5 1.80
25 Positioning body under pressure feet 1.4 33.9 1.40
26 Stitching 0.6 34.5 0.60
27 Align for stitching by both hand 1.8 36.3 1.80
28 Stitching 0.9 37.2 0.9
29 Remove body from pressure feet 0.5 37.7 0.50
30 Align body by both hand 1.6 39.3 1.60
31 Dispose the body on lap 0.5 39.8 0.50

Total 39.8 8% 12% 55% 19% 0% 0% 4% 3% 0% 1%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time

1 Pick up back part by both hand 1 1 1.00

2 Position the back part by left hand 0.4 1.4 0.40

3 Pick up the outer gusset by right hand 1 2.4 1.00

Align outer gusset edge with back part

4 edge by both hand 1.2 3.6 1.20

5 Position the body by left hand for align 0.6 4.2 0.50

6 Pick up inner gusset 0.9 5.1 0.90

7 Pick up the inner gusset by right hand 0.5 5.6 0.50

Total 5.6 0% 61% 21% 18% 0% 0% 0% 0% 0% 0%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time

Pick up back part by left hand &Pick up the

1 1.3 1.3 1.3
outer gusset by right hand in the same time

2 Keep both part position in right hand 0.7 2.00 0.7

3 Pick up the inner gusset by right hand 0.5 2.50 0.50

Total 2.5 0% 72% 0% 28% 0% 0% 0% 0% 0% 0%

 Lean Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time
Pick up back part by left hand &Pick up the
1 1.3 1.3 1.3
outer gusset by right hand in the same time
2 Keep both part position in right hand 0.7 2.00 0.7
3 Pick up the inner gusset by right hand 0.5 2.50 0.50

Total 2.5
 Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time
1 Pick up back part by both hand 1 1 1.00
2 Position the back part by left hand 0.4 1.4 0.40
3 Pick up the outer gusset by right hand 1 2.4 1.00
4 Align outer gusset edge with back part edge by both hand 1.2 3.6 1.20
5 Position the body by left hand for align 0.6 4.2 0.50
6 Pick up inner gusset 0.9 5.1 0.90
7 Pick up the inner gusset by right hand 0.5 5.6 0.50
8 Align both gussets with back part by both hand 1.5 7.1 1.50
9 Align unnecessary edges 2.7 9.8 2.70
10 Positioning parts under pressure feet 1.2 11 1.20
11 Position parts under pressure feet 3.7 14.7 3.70
12 Stitching 0.7 15.4 0.70
13 Align three parts together by both hand 1.4 16.8 1.40
14 Align parts by both hand 3.5 20.3 3.60
15 Stitching 1 21.3 1.00
16 Remove body from pressure feet 0.9 22.2 0.90
17 Position back part gusset edge for align by left hand 0.2 22.4 0.20
18 Pick up the front part by right hand 1.2 23.6 1.20
19 Align front part & back part gusset edge 1.5 25.1 1.50
20 Align unnecessary edges 1.4 26.5 1.40
21 Reverse the back part another gusset edge for align 1.1 27.6 1.10
22 Align 1.7 29.3 1.70
23 Align three parts together 1.4 30.7 1.40
24 Align 1.8 32.5 1.80
25 Positioning body under pressure feet 1.4 33.9 1.40
26 Stitching 0.6 34.5 0.60
27 Align for stitching by both hand 1.8 36.3 1.80
28 Stitching 0.9 37.2 0.9
29 Remove body from pressure feet 0.5 37.7 0.50
30 Align body by both hand 1.6 39.3 1.60
31 Dispose the body on lap 0.5 39.8 0.50

Total 39.8 8% 12% 55% 19% 0% 0% 4% 3% 0% 1%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time

8 Align both gussets with back part by both hand 1.5 7.1 1.50

9 Align unnecessary edges 2.7 9.8 2.70

10 Positioning parts under pressure feet 1.2 11 1.20

11 Position parts under pressure feet 3.7 14.7 3.70

12 Stitching 0.7 15.4 0.70

13 Align three parts together by both hand 1.4 16.8 1.40

14 Align parts by both hand 3.5 20.3 3.60

15 Stitching 1 21.3 0.7

Total 15.7 11% 0% 58% 31% 0% 0% 0%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time

8 Align both gussets with back part by both hand 1.5 1.5 1.50

9 Positioning parts under pressure feet 1.2 2.7 1.20

10 Stitching 0.7 3.4 0.70

11 Align three parts together by both hand 1.4 4.8 1.40

12 Stitching 1 5.8 0.7

Total 5.8 29% 0% 50% 21% 0% 0% 0%

 Lean Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time
Pick up back part by left hand &Pick up the
1 1.3 1.3 1.3
outer gusset by right hand in the same time
2 Keep both part position in right hand 0.7 2.00 0.7
3 Pick up the inner gusset by right hand 0.5 2.50 0.50
Align both gussets with back part by both
4 1.5 4 1.50
hand
5 Positioning parts under pressure feet 1.2 5.2 1.20
6 Stitching 0.7 5.9 0.70
7 Align three parts together by both hand 1.4 7.3 1.40
8 Stitching 1 8.3 0.7

Total 18.0
 Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time
1 Pick up back part by both hand 1 1 1.00
2 Position the back part by left hand 0.4 1.4 0.40
3 Pick up the outer gusset by right hand 1 2.4 1.00
4 Align outer gusset edge with back part edge by both hand 1.2 3.6 1.20
5 Position the body by left hand for align 0.6 4.2 0.50
6 Pick up inner gusset 0.9 5.1 0.90
7 Pick up the inner gusset by right hand 0.5 5.6 0.50
8 Align both gussets with back part by both hand 1.5 7.1 1.50
9 Align unnecessary edges 2.7 9.8 2.70
10 Positioning parts under pressure feet 1.2 11 1.20
11 Position parts under pressure feet 3.7 14.7 3.70
12 Stitching 0.7 15.4 0.70
13 Align three parts together by both hand 1.4 16.8 1.40
14 Align parts by both hand 3.5 20.3 3.60
15 Stitching 1 21.3 1.00
16 Remove body from pressure feet 0.9 22.2 0.90
17 Position back part gusset edge for align by left hand 0.2 22.4 0.20
18 Pick up the front part by right hand 1.2 23.6 1.20
19 Align front part & back part gusset edge 1.5 25.1 1.50
20 Align unnecessary edges 1.4 26.5 1.40
21 Reverse the back part another gusset edge for align 1.1 27.6 1.10
22 Align 1.7 29.3 1.70
23 Align three parts together 1.4 30.7 1.40
24 Align 1.8 32.5 1.80
25 Positioning body under pressure feet 1.4 33.9 1.40
26 Stitching 0.6 34.5 0.60
27 Align for stitching by both hand 1.8 36.3 1.80
28 Stitching 0.9 37.2 0.9
29 Remove body from pressure feet 0.5 37.7 0.50
30 Align body by both hand 1.6 39.3 1.60
31 Dispose the body on lap 0.5 39.8 0.50

Total 39.8 8% 12% 55% 19% 0% 0% 4% 3% 0% 1%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time

16 Remove body from pressure feet 0.9 22.2 0.90

Position back part gusset edge for align by left

17 0.2 22.4 0.20
hand

18 Pick up the front part by right hand 1.2 23.6 1.20

19 Align front part & back part gusset edge 1.5 25.1 1.50

20 Align unnecessary edges 1.4 26.5 1.40

Reverse the back part another gusset edge for

21 1.1 27.6 1.10
align

22 Align 1.7 29.3 1.70

23 Align three parts together 1.4 30.7 1.40

24 Align 1.8 32.5 1.80

Total 11.2 0% 11% 70% 2% 8% 10% 0%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time

16 Remove body from pressure feet 0.9 0.9 0.90

Position back part gusset edge for align by left

17 0.2 1.1 0.20
hand

18 Pick up the front part by right hand 1.2 2.3 1.20

19 Align front part & back part gusset edge 1.5 3.8 1.50

Reverse the back part another gusset edge for

20 1.1 4.9 1.10
align

21 Align three parts together 1.4 6.3 1.40

Total 6.3 0% 19% 46% 3% 14% 17% 0%

 Lean Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time
Pick up back part by left hand &Pick up the
1 1.3 1.3 1.3
outer gusset by right hand in the same time
2 Keep both part position in right hand 0.7 2.00 0.7
3 Pick up the inner gusset by right hand 0.5 2.50 0.50
Align both gussets with back part by both
4 1.5 4 1.50
hand
5 Positioning parts under pressure feet 1.2 5.2 1.20
6 Stitching 0.7 5.9 0.70
7 Align three parts together by both hand 1.4 7.3 1.40
8 Stitching 1 8.3 0.7
9 Remove body from pressure feet 0.9 9.2 0.90
Position back part gusset edge for align by left
10 0.2 9.4 0.20
hand
11 Pick up the front part by right hand 1.2 10.6 1.20
12 Align front part & back part gusset edge 1.5 12.1 1.50
Reverse the back part another gusset edge for
13 1.1 13.2 1.10
align
14 Align three parts together 1.4 14.6 1.40

Total 18.0
 Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time
1 Pick up back part by both hand 1 1 1.00
2 Position the back part by left hand 0.4 1.4 0.40
3 Pick up the outer gusset by right hand 1 2.4 1.00
4 Align outer gusset edge with back part edge by both hand 1.2 3.6 1.20
5 Position the body by left hand for align 0.6 4.2 0.50
6 Pick up inner gusset 0.9 5.1 0.90
7 Pick up the inner gusset by right hand 0.5 5.6 0.50
8 Align both gussets with back part by both hand 1.5 7.1 1.50
9 Align unnecessary edges 2.7 9.8 2.70
10 Positioning parts under pressure feet 1.2 11 1.20
11 Position parts under pressure feet 3.7 14.7 3.70
12 Stitching 0.7 15.4 0.70
13 Align three parts together by both hand 1.4 16.8 1.40
14 Align parts by both hand 3.5 20.3 3.60
15 Stitching 1 21.3 1.00
16 Remove body from pressure feet 0.9 22.2 0.90
17 Position back part gusset edge for align by left hand 0.2 22.4 0.20
18 Pick up the front part by right hand 1.2 23.6 1.20
19 Align front part & back part gusset edge 1.5 25.1 1.50
20 Align unnecessary edges 1.4 26.5 1.40
21 Reverse the back part another gusset edge for align 1.1 27.6 1.10
22 Align 1.7 29.3 1.70
23 Align three parts together 1.4 30.7 1.40
24 Align 1.8 32.5 1.80
25 Positioning body under pressure feet 1.4 33.9 1.40
26 Stitching 0.6 34.5 0.60
27 Align for stitching by both hand 1.8 36.3 1.80
28 Stitching 0.9 37.2 0.9
29 Remove body from pressure feet 0.5 37.7 0.50
30 Align body by both hand 1.6 39.3 1.60
31 Dispose the body on lap 0.5 39.8 0.50

Total 39.8 8% 12% 55% 19% 0% 0% 4% 3% 0% 1%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative Pick

SN Elemental Activities Stitch Align Position Remove Reverse Dispose
Time(Sec) time up

25 Positioning body under pressure feet 1.4 33.9 1.40

26 Stitching 0.6 34.5 0.60

27 Align for stitching by both hand 1.8 36.3 1.80

28 Stitching 0.9 37.2 0.9

29 Remove body from pressure feet 0.5 37.7 0.50

30 Align body by both hand 1.6 39.3 1.60

31 Dispose the body on lap 0.5 39.8 0.50

Total 7.3 20% 0% 47% 19% 7% 0% 7%

 Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative Pick

SN Elemental Activities Stitch Align Position Remove Reverse Dispose
Time(Sec) time up

25 Positioning body under pressure feet 1.4 1.4 1.40

26 Stitching 1 2.4 1.00

27 Remove body from pressure feet 0.5 2.9 0.50

28 Dispose the body on lap 0.5 3.4 0.50

Total 3.4 29% 0% 0% 41% 15% 0% 15%

 Lean Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Remove Reverse Dispose
Time(Sec) time
Pick up back part by left hand &Pick up the
1 1.3 1.3 1.3
outer gusset by right hand in the same time
2 Keep both part position in right hand 0.7 2.00 0.7
3 Pick up the inner gusset by right hand 0.5 2.50 0.50
Align both gussets with back part by both
4 1.5 4 1.50
hand
5 Positioning parts under pressure feet 1.2 5.2 1.20
6 Stitching 0.7 5.9 0.70
7 Align three parts together by both hand 1.4 7.3 1.40
8 Stitching 1 8.3 0.7
9 Remove body from pressure feet 0.9 9.2 0.90
Position back part gusset edge for align by left
10 0.2 9.4 0.20
hand
11 Pick up the front part by right hand 1.2 10.6 1.20
12 Align front part & back part gusset edge 1.5 12.1 1.50
Reverse the back part another gusset edge for
13 1.1 13.2 1.10
align
14 Align three parts together 1.4 14.6 1.40
15 Positioning body under pressure feet 1.4 16 1.40
16 Stitching 1 17 1.00
17 Remove body from pressure feet 0.5 17.5 0.50
18 Dispose the body on lap 0.5 18 0.50

Total 18.0
15% 19% 32% 20% 6% 6% 3%
 Gang Process Chart
Process: Join inner & outer gusset with front & back part
Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time
1 Pick up back part by both hand 1 1 1.00
2 Position the back part by left hand 0.4 1.4
1.4 0.40
0.40
3 Pick up the outer gusset by right hand 1 2.4 1.00
Align outer
44 Align outer gusset
gusset edge
edge with
with back
back part
part edge
edge by
by both
both hand
hand 1.2
1.2 3.6
3.6 1.20
1.20
Position the
55 Position the body
body by
by left
left hand
hand for
for align
align 0.6
0.6 4.2
4.2 0.50
0.50
Pick up
66 Pick up inner
inner gusset
gusset 0.9
0.9 5.1
5.1 0.90
0.90
7 Pick up the inner gusset by right hand 0.5 5.6 0.50
8 Align both gussets with back part by both hand 1.5 7.1 1.50
Align unnecessary
99 Align unnecessary edges
edges 2.7
2.7 9.8
9.8 2.70
2.70
10 Positioning parts under pressure feet 1.2 11 1.20
11 Position parts under pressure feet 3.7 14.7 3.70
12 Stitching 0.7 15.4 0.70
13 Align three parts together by both hand 1.4 16.8 1.40
14 Align parts by both hand 3.5 20.3 3.60
15 Stitching 1 21.3 1.00
16 Remove body from pressure feet 0.9 22.2 0.90
17 Position back part gusset edge for align by left hand 0.2 22.4 0.20
18 Pick up the front part by right hand 1.2 23.6 1.20
19 Align front part & back part gusset edge 1.5 25.1 1.50
Align unnecessary
20 Align
20 unnecessary edges
edges 1.4
1.4 26.5
26.5 1.40
1.40
21 Reverse the back part another gusset edge for align 1.1 27.6 1.10
22 Align
22 Align 1.7
1.7 29.3
29.3 1.70
1.70
23 Align three parts together 1.4 30.7 1.40
24 Align
24 Align 1.8
1.8 32.5
32.5 1.80
1.80
25 Positioning body under pressure feet 1.4 33.9 1.40
26 Stitching 0.8 34.7 0.80
27 Align for stitching by both hand 1.5 36.2 1.50
28 Stitching 1 37.2 1.00
29 Remove body from pressure feet 0.5 37.7 0.50
30 Align
30 Align body
body by
by both
both hand
hand 1.6
1.6 39.3
39.3 1.60
1.60
31 Dispose the body on lap 0.5 39.8 0.50

Total 39.8 9% 12% 54% 19% 0% 0% 4% 3% 0% 1%

 Lean Gang Process Chart
Process: Join inner & outer gusset with front & back part

Cycle Cumulative
SN Elemental Activities Stitch Pick up Align Position Trim Mark Remove Reverse Check Dispose
Time(Sec) time
Pick up back part by left hand &Pick up
1 the outer gusset by right hand in the 1.3 1.3 1.3
same time
2 Keep both part position in right hand 0.7 2.00 0.7
3 Pick up the inner gusset by right hand 0.5 2.50 0.50
Align both gussets with back part by
4 1.5 4 1.50
both hand
5 Positioning parts under pressure feet 1.2 5.2 1.20
6 Stitching 0.7 5.9 0.70
7 Align three parts together by both hand 1.4 7.3 1.40
8 Stitching 1 8.3 1.00
9 Remove body from pressure feet 0.9 9.2 0.90
Position back part gusset edge for align
10 0.2 9.4 0.20
by left hand
11 Pick up the front part by right hand 1.2 10.6 1.20
12 Align front part & back part gusset edge 1.5 12.1 1.50
Reverse the back part another gusset
13 1.1 13.2 1.10
edge for align
14 Align three parts together 1.4 14.6 1.40
15 Positioning body under pressure feet 1.4 16 1.40
16 Stitching 1 17 1.00
17 Remove body from pressure feet 0.5 17.5 0.50
18 Dispose the body on lap 0.5 18 0.50

Total 18.0
15% 19% 32% 20% 0% 0% 6% 6% 0% 3%
 Gang Process Chart
Process: Join side seam (left & right side).

Cycle
Cumulative Pick Positio Remov Dispos
SN Elemental Activities Time(Sec) Stitch Align Trim Mark Reverse Check
time up n e e

1 Position for find out side edge 1.4 1.4 1.40

2 Pick up one side edge by left hand 0.8 2.2 0.80
3 Pick up the another edge by right hand 1 3.2 1.00
4 Position for unnecessary align 2 5.2 2.00
5 Align front & back side edge by both hand 2.5 7.7 2.50
6 Positioning the body under pressure feet 1.4 9.1 1.40
7 Stitching 1 10.1 1.00
8 Align for stitching 1 11.1 1.00
9 Stitching 1 12.1 1.00
10 Pick up another side by both hand 1 13.1 1.00
11 Align two part together by both hand 2.2 15.3 2.20
12 Positioning body under pressure feet 1.2 16.5 1.20
13 Stitching 0.5 17 0.50
14 Align for stitching 1.4 18.4 1.40
15 Stitching 1 19.4 1.00
16 Remove body from pressure feet 0.4 19.8 0.40
17 Pick up the body by left hand 0.4 20.2 0.40
18 Trim thread by cutter 3.6 23.8 3.60
19 Dispose the body by both hand 1.2 25 1.20

Total 25 14% 13% 28% 24% 14% 0% 2% 0% 0% 5%

 Lean Gang Process Chart
Process: Join side seam (left & right side).

Cycle
Cumulative Pick Positio Remov Dispos
SN Elemental Activities Time(Sec) Stitch Align Trim Mark Reverse Check
time up n e e

1 Pick up one side edge by left hand 0.8 0.8 0.80

2 Pick up the another edge by right hand 1 1.8 1.00
3 Align front & back side edge by both hand 2.5 4.3 2.50
4 Positioning the body under pressure feet 1.4 5.7 1.40
5 Stitching 1 6.7 1.00
6 Pick up another side by both hand 1 7.7 1.00
7 Align two part together by both hand 2.2 9.9 2.20
8 Positioning body under pressure feet 1.2 11.1 1.20
9 Stitching 1 12.1 1.00
10 Remove body from pressure feet 0.4 12.5 0.40
11 Dispose the body by both hand 1.2 14 1.20

Total 14 14% 20% 34% 19% 0% 0% 4% 0% 0% 9%