Technical Presentation Kit

SAA6D140/125-CRI Engines

Testing & Adjusting

Overwriting Calibration In CRI Controller

SAA6D140/125-CRI
KT900201
February 2001 Menu Exit
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Overwriting Calibration In CRI Controller TPK

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ECU Calibrations are machine

specific

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CRI Engine Controller TPK

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Overwriting Calibration In CRI Controller TPK

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Overwriting of calibration data in the CRI controller translated by K. Okumura

CS Division

1. Outline
1) Applicable to CRI ( Common Rail Injection ) engine controller

2) WHITE CONTROLLER
* A controller without any calibration data to be provided as " WHITE CONTROLLER "
* WHITE CONTROLLER to be ordered as a spare parts by the parts number
* WHITE CONTROLLER is sticked with the parts No. seal and serial No. seal
( See Fig. 1 )
* A WHITE CONTROLLER can be overwrited to a controller of a specific model
with its calibration data using by an overwriting software. ( The detail is explained later .)

* A specific model controller is shipped with the parts

No. sticker as the conventional way.
Parts No. WHITE Here is the Prtas No. sticker.
CONTROLLER * In case it is overwrited by Service, paste the specific
sticker here.

WHITE CONTROLLER
manufacturing serial No.

Fig.
1
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3) Calibration data software, spare parts kit

* A specific model software ( PC600, HD325 … ect. ), to be provided with each parts No.
* The spare parts kit to be provided with a floppy disc , a parts No. seal and an instruction
* The kit is able to be ordered as a spare parts with the kit parts No.

Spare parts kit Parts No. A floppy disc………… 1 pce

calibration data software (a model)
Parts No. seal …………. 1 pce software

( model ass'y No. ) Parts No. seal

Instruction of overwriting……1 pce Instruction

( 2 languages, Japanese & English )

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4) Spare parts ordering

* The following three (3) items are available:
(1)model ass'y parts No. controller ( same as before )
A specific model calibration data is written in it from factory.
The specific model ass'y parts No. seal and serial No. seal are sticked on it.
(2)WHITE CONTROLLER
(3)A specific model calibration data software, spare parts kit

5) Description on parts catalogue (book)

All necessary elements are described on parts catalogue (book)
Overwriting is allowed only to an authorised person by Customer Support Division after a specific training.
( Policy & Procedure are explained in details later. )

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Tooling & Setup TPK

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g
personal computer (PC)
power switch

GND VB
key

+24V ? CRI controller Boot SW

battery or
power source

Overwriting model
necessary tool software software
1) a special harnesses ( service tool No. to be set ) Soft Parts No. seal
2) a overwriting software ( service tool No. to be set )
Windows 98, Japanese and English version Parts No. seal
3) Calibration data software, spare parts kit ( Parts No.s to be
set )
4) power source 24 V DC ( battery or power unit )
5) personal computer ( PC-AT compatible, Windows 98, RS232C port ,
other detail is explained later.
To be prepared by the authorized points
Note :
Overwriting must be done before installing the controller on the
machine
and not to be done on the machine.

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Tooling & Setup TPK

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PC 24 Volt Power
Supply
Boot
Switch

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Tooling & Setup TPK

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Overwrite Controller
Software Machine Label
Calibration

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How to Overwrite White Controller TPK

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1) Floppy disc data

How to overwrite WHITE CONTROLLER DOC file, MOT file ( program )
??Information of DOC file
PRODUCT_NO : Ass'y Parts No. (12 chara.)
HARDWARE_NO :hardware Parts No.(10chara.)
spare parts contents SOFTWARE_NO :software Parts No. (10 char.)
WHITE CONTROLLER ORGINAL_SOFT_NO:WHITE CONT.parts No.(10char.)
spare parts kit Floppy disc 1 pce
Parts No. seal 1 pce (1) input master password
overwriting manual (2) input operator ID
(3) input operator password (personal control)
(4) generate overwrite history database
How to overwrite (5) obtain ass'y Parts No. from floppy disc
1 Connect the harness from PC to controller (6) confirm Parts No.
" You will fabricate a controller , whose Parts No. is
2 Start overwriting software 7872-**-****. Confirm further more if it is surely
correct with the machine parts catalogue."
3 Confirm Parts No.

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How to Overwrite White Controller TPK

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Use Boot
Switch to
connect
controller
to PC

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How to Overwrite White Controller TPK

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(1) retrieve ID data from controller

4 connect harness and power to be turned on -hardware Parts No.
-hardware serial No.
5 confirm communication link to overwrite -software Parts No.
(2) Cofirm coincidence of the hardware Parts No.s in the floppy
6 Turn the boot switch on disc and controller. Check first 9 characters.
(3) If they are not coincident, the program ends with alarm
message , "The hardware types are different, overwriting can not
7 start program to overwrite be done."
(4) When controller ID data can not be retrieved, alam message
is on.
8A normally end OK is displayed ( overwrited correctly )
"Overwriting is failed before or this controller may be damaged.
8B abnormally end NG is displayed
Go to next ? "
(5) Check the parts No. of the controller if it is of WHITE
9 In case of 8A, normally end , turn on the boot SW again.
CONTROLLER.
( reset controller CPU ) If it is not of WHITE CONTROLLER, alam message is on.
"This is not a WHITE CONTROLLER.
It is prohibited to use a machine controller to other machine. If it
is used after overwriting, it is not warranted and guaranteed any
more. Go to next?"
(6) Caution !!
Once overwriting has been started, the software
in this controller will be erased and restored any more.

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How to Overwrite White Controller TPK

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10 Confirm if the overwriting is completed correctly.

normally end OK is displayed ( overwrited correctly )
abnormally end NG is displayed

11 Paste the Parts No. seal on the controller.

Put it on the same place with the WHITE CONTROLLER one.

12 Turn off power.

(1) retrieve ID data from controller

13 The overwriting history to be sent to the area leader. -hardware Parts No.
The area leader stores the history data. -hardware serial No.
-software Parts No.
(2) check the software Parts No. is coincident with
the overwrited software one.
(3) If they are not coincident the program ends with
the alam message , " NG Overwriting is failed. This
controller can not be used on the machine. "
Caution when install controller on the machine (4) In case of coincidence, message is indicated
1 Wrong controller installation Overwriting is completed and the fabricated controller Parts
This error is same level with the current jobs. Service should be No. is
responsible for correct controller installation. 7872-xx-xxxx
Paste the Parts No. seal on the same place.
2 Do not open any cover of controller (5) After the controller resets CPU, SUM check is
The controller may be destroyed without any good result. carried out.
If SUM chek is error, ends abnormally with NG
message without obtaining the Parts No..
(6) Generate overwriting history data
date, operator ID , hardware Parts No., serial No.,
the overwrited software Parts No, the results of
normal end or abnormal end

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Computer Screens TPK

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Computer Screens TPK

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Computer Screens TPK

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Computer Screens TPK

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Computer Screens TPK

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Computer Screens TPK

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Komatsu Asia & Pacific Training Centre TPK

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