Unit I
Unit I
C generators
It requires the knowledge of basic electrical and electronic
engineering and A.C circuits phasor diagrams
To study and understand different types of DC generators, and
its construction
To study and understand the operation of D.C Generator .
To study and understand the applications of D.C Generators.
After this unit, the student will be able to
Identify different parts of a DC machine & understand its operation
Understand different excitation and starting methods of DC
machines
D.C. Generators: Principle of operation – Action of commutator – constructional
features –armature windings – lap and wave windings – simplex and multiplex
windings – use of laminated armature – E. M.F Equation.Armature reaction –
Cross magnetizing and de-magnetizing AT/pole – compensating winding–
commutation – reactance voltage – methods of improving commutation.
Methods of Excitation – separately excited and self excited generators – build-up
of E.M.F - critical field resistance and critical speed - causes for failure to self
excite and remedial measures. Load characteristics of shunt, series and compound
generators
An electrical machine is a device which converts mechanical
energy into electrical energy or vice versa
An electric generator is an electrical
machine which converts mechanical energy
into electrical energy.
A generator works on the principle of
electromagnetic induction.
It states that whenever a conductor moves in
a magnetic field, an emf gets induced within
the conductor. This phenomenon is called as
generator action.
A motor is an electrical machine
which converts electrical energy
into mechanical energy.
When a current carrying conductor
is placed in a magnetic field, the
conductor experiences a mechanical
force and this is the principle
behind motoring action
Faraday's first law:
Faraday's second law:
Whenever a conductor is placed in a varying magnetic field
an EMF gets induced across the conductor (called as
induced emf), and if the conductor is a closed circuit then
induced current flows through it.
Magnetic field can be varied by various methods –
1.By moving magnet
2. By moving the coil
3. By rotating the coil relative to magnetic field
Faraday's second law of electromagnetic induction states
that, the magnitude of induced emf is equal to the rate of
change of flux linkages with the coil.
The flux linkages is the product of number of turns and the
flux associated with the coil.
E = N (dΦ/dt) (volts)
It states that, when an emf is induced
according to Faraday's law, the polarity
(direction) of that induced emf is such
that it opposes the cause of its production.
Thus, considering Lenz's law
E = -N (dΦ/dt) (volts)
The negative sign shows that, the
direction of the induced emf and the
direction of change in magnetic fields
have opposite signs.
If thumb indicates direction of
current wrapped fingers indicate
direction of flux and vice versa
magnetic field
Set of conductors
There is a relative motion between magnetic field and set of
conductor
All the generators works on a principle of dynamically induced e.m.f.
induction.
The change in flux associated with the conductor can exist only when
Such an induced e.m.f. which is due to the physical movement of coil or conductor with
respect to flux or movement of flux with respect to coil or conductor is called
dynamically induced e.m.f.
E=Blvsinθ
Magnitude of e.m.f is found by faraday’s law and direction of induced emf is decided by
fleming’s right hand rule
The above figure shows constructional details of a simple 4-pole
DC machine. A DC machine consists of two basic parts; stator
and rotor.
Basic constructional parts of a DC machine are described below.
Yoke: The outer frame of a dc machine is called as yoke. It is
made up of cast iron or steel. It not only provides mechanical
strength to the whole assembly but also carries the magnetic flux
produced by the field winding.
Poles and pole shoes: Poles are joined to the yoke with the help
of bolts or welding. They carry field winding and pole shoes are
fastened to them. Pole shoes serve two purposes; (i) they support
field coils and (ii) spread out the flux in air gap uniformly.
Field winding: They are usually made of copper. Field coils are
former wound and placed on each pole and are connected in
series. They are wound in such a way that, when energized, they
form alternate North and South poles.
Armature core is the rotor of a dc machine. It is cylindrical in
shape with slots to carry armature winding.
The armature is built up of thin laminated circular steel disks
for reducing eddy current losses.
It may be provided with air ducts for the axial air flow for
cooling purposes. Armature is keyed to the shaft.
It is usually a former wound copper coil which rests in armature
slots.
The armature conductors are insulated from each other and also
from the armature core.
Armature winding can be wound by one of the two methods; lap
winding or wave winding.
Double layer lap or wave windings are generally used. A double
layer winding means that each armature slot will carry two different
coils.
Physical connection to the armature
winding is made through a commutator-
brush arrangement.
The function of a commutator, in a dc
generator, is to collect the current
generated in armature conductors.
Whereas, in case of a dc motor,
commutator helps in providing current
to the armature conductors.
A commutator consists of a set of copper segments which are
insulated from each other.
The number of segments is equal to the number of armature
coils.
Each segment is connected to an armature coil and the
commutator is keyed to the shaft.
Brushes are usually made from carbon or graphite.
They rest on commutator segments and slide on the segments
when the commutator rotates keeping the physical contact to
collect or supply the current.
Armature winding
DC WINDINGS
usually rotating.
Conductor: The length of wire
embedded in the slot
Pole pitch:it is defined as number of armature slots per pole.for example.if there
Coil span or coil pitch(Ys):it is the distance between the twosides of a coil
1.if the coil span is equal to pole pitch,the winding is called full pitch winding
2.if the coil span is less than pole pitch,the winding is called short pitch winding
According to the way of connecting the conductors, DC armature
Resultant pitch (YR): The distance, in terms of armature conductor, between the
beginning of one coil and the beginning of the next coil is called as resultant pitch of the
coil.
one commutator segment and the starting end of the next coil
situated under the same pole and connected with same commutator
segment.
A winding in which the number of parallel path between the
This winding forms a wave with its coil, that’s why it is named as
wave winding. It is also called series winding because its coils are
connected in series.
If after one round of the armature the coil falls in a slot right to its
Brushes are always placed along the MNA because reversal of current in
the armature conductors takes place along this axis.
GNA (Geometrical Neutral Axis) may be defined as the axis which is
perpendicular to the stator field axis.
So, due to armature reaction, it is hard to determine the exact position of the
MNA
For a loaded dc generator, MNA will be shifted in the direction of the
rotation. On the other hand, for a loaded DC motor MNA will be shifted in
the direction opposite to that of the rotation
it carries the same current but in the
opposite direction as that of the
armature current, then this will
nullify the armature field.
Such an additional winding is called
as compensating winding and it is
placed on the pole faces.
Interpoles are the small auxiliary poles
placed between the main field poles.
Winding on the interpoles is connected
in series with the armature.
As area of contact of the brush is more with segment ‘b’ than with segment ‘a’,
it receives 30 A from the former, the total again being 40 A.
Fig (c) shows the coil B in the middle of its short-circuit period, the brush
contact areas with the two segments ‘b’ and ‘a’ are equal.
The current through it has decreased to zero. The two currents of value 20 A
each, pass to the brush directly from coil A and C.
There are two practical ways of improving commutation i.e. of
making current reversal in the short-circuited coil as sparkless
as possible.
These methods are known as
(i) resistance commutation
(ii) emf commutation
This method of improving commutation consists of low-
resistance Cu brushes by comparatively high-resistance carbon
brushes.
When current I from coil C reaches the commutator segment
b, it has two parallel paths open to it.
The first part is straight from bar ‘b’ to the brush and the other
parallel path is via the short-circuited coil B to bar ‘a’ and then
to the brush.
If the Cu brushes are used, then there
is no inducement for the current to
follow the second longer path, it would
preferably follow the first path.
But when carbon brushes having high
resistance are used, then current I
coming from C will prefer to pass
through the second path.
Advantages
(i) they are to some degree self lubricating and polish the
commutator and
(ii) should sparking occur, they would damage the
commutator less than when Cu brushes are used.
(i) Due to their high contact resistance a loss of approximately 2
volt is caused.Hence, they are not much suitable for small machines
where this voltage forms an appreciable percentage loss.
(ii) Owing to this large loss, the commutator has to be made some
what larger than with Cu brushes in order to dissipate heat
efficiently without greater rise of temperature.
(iii) because of their lower current density (about 7-8 A/cm2 as
compared to 25-30 A/cm2 for Cu brushes) they need larger brush
holders.
In this method, arrangement is made to neutralize the
reactance voltage by producing a reversing emf in the short-
circuited coil under commutation.
This reversing emf, as the name shows, is an emf in opposition
to the reactance voltage and if its value is made equal to the
latter, it will completely wipe it off, there by producing quick
reversal of current in the short-circuited coil which will result
in sparkless commutation.
The reversing emf may be produced in two ways:
(i) either by giving the brushes a forward lead sufficient
enough to bring the short-circuited coil under the influence of
next pole of opposite polarity or
(ii) by using interpoles.
The first method was used in the early machines but has now
been abandoned due to many other difficulties it brings along
with.a
Conditions to build up voltage in shunt generator:
The data for O.C.C. curve is obtained by operating the generator at no load and
keeping a constant speed.
Field current is gradually increased and the corresponding terminal voltage is
recorded.
Now, from the emf equation of dc generator, we know that Eg = kɸ.
Hence, the generated emf should be directly proportional to field flux
(and hence, also directly proportional to the field current).
However, even when the field current is zero, some amount of emf is
generated (represented by OA in the figure below).
This initially induced emf is due to the fact that there exists some
residual magnetism in the field poles.
Due to the residual magnetism, a small initial emf is induced in the
armature.
This initially induced emf aids the existing residual flux, and
hence, increasing the overall field flux.
This consequently increases the induced emf. Thus, O.C.C.
follows a straight line.
However, as the flux density increases, the poles get saturated
and the ɸ becomes practically constant.
Thus, even we increase the If further, ɸ remains constant and
hence, Eg also remains constant. Hence, the O.C.C. curve looks
like the B-H characteristic.
An internal characteristic curve shows the relation between the
on-load generated emf (Eg) and the armature current (Ia).
The on-load generated emf Eg is always less than E0 due to
the armature reaction
Eg can be determined by subtracting the drop due to
demagnetizing effect of armature reaction from no-load
voltage E0. Therefore, internal characteristic curve lies below
the O.C.C. curve.
An external characteristic curve shows the relation between terminal
voltage (V) and the load current (IL).
Terminal voltage V is less than the generated emf Eg due to voltage drop in
the armature circuit.
Therefore, external characteristic curve lies below the internal
characteristic curve.
External characteristics are very important to determine the suitability of a
generator for a given purpose.
Therefore, this type of characteristic is sometimes also called
as performance characteristic or load characteristic.
If there is no armature reaction and armature voltage drop, the voltage will remain
constant for any load current.
Thus, the straight line AB in above figure represents the no-load voltage vs. load current
IL.
Due to the demagnetizing effect of armature reaction, the on-load generated emf is less
than the no-load voltage.
The curve AC represents the on-load generated emf Eg vs. load current ILi.e. internal
characteristic (as Ia = IL for a separately excited dc generator).
Also, the terminal voltage is lesser due to ohmic drop occurring in the armature and
brushes.
The curve AD represents the terminal voltage vs. load current i.e. external characteristic
To determine the internal and external load characteristics of a DC shunt
generator the machine is allowed to build up its voltage before applying
any external load.
To build up voltage of a shunt generator, the generator is driven at the
rated speed by a prime mover.
Initial voltage is induced due to residual magnetism in the field poles.
The generator builds up its voltage as explained by the O.C.C. curve.
When the generator has built up the voltage, it is gradually loaded with
resistive load and readings are taken at suitable intervals. Connection
arrangement is as shown in the figure below.
Unlike, separately excited DC generator, here, IL≠Ia. For a
shunt generator, Ia=IL+If.
Hence, the internal characteristic can be easily transmitted to
Eg vs. IL by subtracting the correct value of Iffrom Ia.
The curve AB in above figure identical to open circuit characteristic (O.C.C.)
curve.
This is because in DC series generators field winding is connected in series
with armature and load.
Hence, here load current is similar to field current (i.e. IL=If). The curve OC
and OD represent internal and external characteristic respectively.
In a DC series generator, terminal voltage increases with the load current. This
is because, as the load current increases, field current also increases.
However, beyond a certain limit, terminal voltage starts decreasing with
increase in load. This is due to excessive demagnetizing effects of the armature
reaction.
The above figure shows the external characteristics of DC
compound generators.
If series winding amp-turns are adjusted so that, increase in
load current causes increase in terminal voltage then the
generator is called to be over compounded.
The external characteristic for over compounded generator is
shown by the curve AB in above figure.
If series winding amp-turns are adjusted so that, the terminal voltage
remains constant even the load current is increased, then the generator is
called to be flat compounded.
The external characteristic for a flat compounded generator is shown by the
curve AC.
If the series winding has lesser number of turns than that would be required
to be flat compounded, then the generator is called to be under
compounded.
The external characteristics for an under compounded generator are shown
by the curve AD.