Report

Solid/ Full Solid Model

A Professional CAE Package

of Plastic Injection Mold
 Content

1.Introduction 4.Special Note

2.Information 5.Figures
 Model  Material Parameter
 Material  Result
 Process Condition  FLOW
3.Summary  PACK
 FLOW Result  COOL
 PACK Result  WARP
 COOL Result  User-Defined
 WARP Result

A Professional CAE Package

of Plastic Injection Mold
 1. Introduction
Title : GELAS PLASTIK PC (GENERIC MATERIAL)
Date : 14/03/2018
Department : PERANCANGAN MANUFAKTUR
Institute : POLITEKNIK NEGERI INDRAMAYU
Author : NUR ALIPAH

A Professional CAE Package

of Plastic Injection Mold
 1. Introduction

A Professional CAE Package

of Plastic Injection Mold
 2. Information
Information : Model
Name: Default
Type: Solid
Symmetry Face: No
Volume: 58.10 (cm3)
Weight: 76.49 (G)
Size:
X: 61.84 (mm)
Y: 60.97 (mm)
Z: 61.77 (mm)

A Professional CAE Package

of Plastic Injection Mold
 2. Information
Information : Model

A Professional CAE Package

of Plastic Injection Mold
 2. Information
Information : Material
Material Name = PC
Product Name = "(P) Generic material / Generic material of PC"
Melt Temperature = 305.00 °C
Mold Temperature = 95.00 °C
Ejection Temperature = 125.00 °C
Glass Transition Temperature = 145.00 °C
Specific Heat = 1 1.900000e+007
Thermal Conductivity = 1 2.400000e+004
Young Modulus = 2 2.300000e+010 2.300000e+010
Poisson's Ratio = 2 4.000000e-001 4.000000e-001

A Professional CAE Package

of Plastic Injection Mold
 2. Information
Information : Process Condition
FLOW/PACK
Filling Time = 6.86 sec
Main Material Melt Temperature = 305 °C
Mold Wall Temperature = 95 °C
Injection Pressure Limit = 5 MPa
Max. Inject (Machine) Flow Rate = 194 cc/s
Flow/Pack Switch Point in Filled Volume = 100 %
Pressure Holding Time = 11.36 sec
Total Time in Pack Stage = 68.61 sec
Auto Filling Time (1: Exist, 0: Not) = 1
Auto Packing Time (1: Exist, 0: Not) = 1
Venting Analysis (1: Exist, 0: Not) = 0
Cavity Initial Air Pressure = 0.1 MPa
Cavity Initial Air Temperature = 25 °C

A Professional CAE Package

of Plastic Injection Mold
 2. Information
Information : Process Condition
COOL
Inlet melt temperature = 305 °C
Min. Coolant temperature = 25 °C
Air temperature = 30 °C
Mold open time = 5 sec
Average coolant flow rate = 150 cc/s
Control type(1:Eject temp., 2:Cooling time) = 1
Eject temperature(If control type is "1") = 125 °C
Cooling time(If control type is "2") = 100 sec

A Professional CAE Package

of Plastic Injection Mold
 2. Information
Information : Process Condition
WARP
Ambient Temperature = 30 °C

A Professional CAE Package

of Plastic Injection Mold
 3. Summary
FLOW Result
X-dir. Clamping Force= 0.0881 Tonne (0.0971 Ton U.S)
Y-dir. Clamping Force= 0.0616 Tonne (0.0678 Ton U.S)
Z-dir. Clamping Force= 0.0894 Tonne (0.0986 Ton U.S)
Requiring injection pressure= 0.9947 MPa (144.0000 psi)
Max. bulk temperature= 306.1013 oC (583.0000 oF)
Max. shear stress= 0.6693 MPa (97.1000 psi)
CPU Time= 155.88 sec
Cycle Time: = 300.21 sec

A Professional CAE Package

of Plastic Injection Mold
 3. Summary
PACK Result
No data.

A Professional CAE Package

of Plastic Injection Mold
 3. Summary
COOL Result
No data.

A Professional CAE Package

of Plastic Injection Mold
 3. Summary
WARP Result
No data.

A Professional CAE Package

of Plastic Injection Mold
 4. Special Note

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Viscosity Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Specific-Volume Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Specific-Heat Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Thermal-Conductivity Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Elastic-Modulus Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Poisson-Ratio Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Material Parameter
Polymer Linear-Thermal-Expansion-Coefficient Graph

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Result
Max. Inlet Pressure

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Result
Inlet Flow Rate

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Result
X-dir. Clamping Force

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Result
Y-dir. Clamping Force

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：Result
Z-dir. Clamping Force

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Filling Animation

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Fill Time

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Pressure at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Temperature at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Bulk Temperature at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Flow Front Central Temperature

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Temperature Growth at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Shear Stress at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Shear Rate at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Volumetric Shrinkage at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Freezing Time at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Cooling Time

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Temperature at End of Cooling

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Sink Marks

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Velocity Vector at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Gate Filling Contribution

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Ease of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Frozen Area at End of Fill

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Weld Lines

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：FLOW
Air Traps

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：PACK
No Data

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：COOL
No Data

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：WARP
No Data

A Professional CAE Package

of Plastic Injection Mold
 5. Figures
Figures：User-Defined
No Data

A Professional CAE Package

of Plastic Injection Mold