This document provides information on fabricating formworks for concrete construction. It discusses preparing materials like plywood and lumber, laying out dimensions, and assembling form panels. The key elements of formworks are described as the sheathing, studs, wales, braces and supports, and ties/spreaders. Methods for fabricating forms include cutting lumber to size, checking for 90 degree angles, and nailing together the four sides. Forms are secured using nails, ties, bolts, cleats, braces or clamps to provide structure for pouring concrete.
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02 Fabricate Form Works
This document provides information on fabricating formworks for concrete construction. It discusses preparing materials like plywood and lumber, laying out dimensions, and assembling form panels. The key elements of formworks are described as the sheathing, studs, wales, braces and supports, and ties/spreaders. Methods for fabricating forms include cutting lumber to size, checking for 90 degree angles, and nailing together the four sides. Forms are secured using nails, ties, bolts, cleats, braces or clamps to provide structure for pouring concrete.
Download as PPTX, PDF, TXT or read online on Scribd
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UNIT of Competency
Fabricate form works
Module :Fabricating form works
• This unit covers the knowledge, skills and attitudes in fabricating formworks. It includes preparing materials, lay-outing, fabricating and assembling formworks. ELEMENT • Prepare materials for fabricating formworks • Lay-out dimension of form sheathing and stiffeners • Assemble form panels Fabricate • means to make , assemble or manufacture is a temporary boarding, sheathing or pan used to produce the desired shape and size and concrete. INRODUCTION
Forms -are temporary boarding, sheathing or pans used to
produced the desired shape and size of concrete forms are essential in concrete construction. • Structural members of a building are built to its specified dimension by the use o f the form s that serve as moulds for the mixed con concrete . • Forms should be watertight, rigid, and strong enough to sustain the weight of concrete . • It should be simple , economical and designed in such away that it can remove easily and reassembled without being damaged or damaging the concrete. Construction of forms • Plywood as form requires wood frames and ribs. Plywood in itself is not yet a form, it is only classified as material but when framed and provided with ribs or joist intended for use as sheeting of a concrete structure it is called form A 2 x 2 lumber is commonly used as framing of a regardless of the type of the structure. The resisting capability of he form depends upon the manner how it is supported by a framework called scaffolding staging. The two types of framing adopted for plywood forms are: • The longitudinal rib type -is generally economical as compared with the perpendicular or cross rib type. The length of the ribs are preserved which could be utilized later • The perpendicular rib type – or cross rib types is cut into short pieces which after the dismantling of the form will finally become waste and classified as firewood. Types of Forms: • Square Column • Rectangular • Circular • Form for Concrete beams ELEMENTS OF FORMWORKS • Forms generally have Five Elements or parts, as shown • Sheathing • Studs • Walls • Braces and Support • Ties and or Spreaders Sheathing • this gives the surface its shape and texture. It keeps the concrete in place until it hardens . it is usually made of plywood Studs • This is the part which supports the sheathing and prevent bowing . this is usually made of a 2”x 3” (50 mm x 75 mm ) lumber Wales • These are used to align the ties and support the studs .this comes also from a 2” x 3” ( 5 0 mm x 75 mm) lumber • Braces and supports – these • provide lateral support against • wind and other forces. One type • of brace which is easy to use is the • turnbuckle, as shown. • Note : • The angle required is 3 - 4 - 5 • • • Ties and /or Spreaders These prevent the sides of the form from Spreading or moving together , ties remain in the concrete and become a permanent part of the structure. They are usually of galvanized iron ( G.I ) wire . A spreader is a piece of wood nail across the width of the form to prevent it from closing in before the concrete is poured . it is removed when it is about to be covered with In constructing pre-fabricated forms Fabricating Form Works • Cut the lumber according to the given dimension on the plan, as shown Always check by using a try – square to make a 90 angle from the end/edge of the lumber ,as shown. Fabricating Form Works • Nail the four sides using four- inch Common Wood nails , as shown. SECURING THE FORM 1. Form can be secured with: 4. Tie wire 2. Nails 5. Bolts 3. Cleats and braces 6. Clamps • In securing the form , their dismantling and removal must be anticipated .Nails-Head should not be driven totally below the surface of the lumber, at lest 5mm of the nail should be left protruding for the hammer or the wrecking bar to pull off during the dismantling operations.