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The document discusses the design and fabrication of a mini slotting machine. It begins with an introduction to machining processes and slotting machines. Slotting machines use a single point cutter and operate similarly to a shaper, but with vertical reciprocating motion. The aim is to create a mini slotting machine for educational purposes and machining small components. It discusses the methodology, including discussions with instructors and local craftsmen for fabrication. Finally, it outlines the types of slotting machines including puncher slotters for heavy duty work and precision slotters for accurate finishing of identical parts.

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Andrews
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111 views

Project

The document discusses the design and fabrication of a mini slotting machine. It begins with an introduction to machining processes and slotting machines. Slotting machines use a single point cutter and operate similarly to a shaper, but with vertical reciprocating motion. The aim is to create a mini slotting machine for educational purposes and machining small components. It discusses the methodology, including discussions with instructors and local craftsmen for fabrication. Finally, it outlines the types of slotting machines including puncher slotters for heavy duty work and precision slotters for accurate finishing of identical parts.

Uploaded by

Andrews
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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ABSTRACT

Machining of component is the one of the important manufacturing


processes. For machining a component different types of machines are
used like lathe, shaping machine, slotting machine, milling machine
,planning machine, etc,.
Machining is any various processes in which a piece of raw material
is cut into a desired final shape and size by a controlled material removal
process. The processes of that have these common theme, control material
removal, are today collectively known as subtractive manufacturing, in
distinction from processes of controlled material addition, which are
known as additive manufacturing.
One of the machine using single point cutter is slotter machine. We
are trying to make a mini slotter for machining small components and it is
also very useful to students understanding the working principle of such
machine.
DESIGN AND FABRICATION OF MINI SLOTTER
MACHINE
GUIDED BY : Mr R.KALIAMOORTHI.ME.,

A.ANDREWS PRAVIN SHA (Reg.No.813016114003)


K.GOKUL RAJ (Reg.No.813016114010)
S.NAVAMANI (Reg.No.813016114026)
M.UTHAYA KUMAR (Reg.No.813016114046)
AIM
One of the machine using single point cutter is slotter machine.We are
trying to make a mini slotter for machining small components and it is
also very useful to students understanding the working principle of such
machine.
INTRODUCTION
• The slotter machine falls under the category of the reciprocating type of machine
tool similar to a shaper to a shaper or a planner. It operates almost on the same
principle as that of a shaper.

• The major difference between a slotter machine and a shaper machine is that in a
slotter the ram holding the tool reciprocates in the vertical axis. whereas in a
shaper the ram holding the tool reciprocates in a horizontal axis.

• A vertical shaper and slotter machines are almost similar to each other as regards
their construction, operation, and use.

• The only difference being, in the case of a vertical shaper , the ram holding the
tool may also reciprocate at an angle to the horizontal table in addition to the
vertical stroke. The ram can be swivelled not more than 5° to the vertical.
LITERATURE REVIEW

The slotting machine was developed by Brunel in 1800 much earlier


than a shaper was invented.
METHODOLOGY
The slotter machine term project was chosen on the basis of its simplicity . The
group indulged in various discussions and meeting with the course instructor .After
declining 2 other designs the final design was selected and we sat upon calculating every
minor detail. Drawings were made and simulation were run on several software such as
SOLIDWORKS, MATLAB, Working model and Microsoft excel.
We chose wood as our primary work material as it is easier to work on and is
easier on the pocket. We did not spend time on choosing the particular type as it wasn’t
necessary on a project of such small scale. For the driving motor we decided to get it from a
worn out microwave oven as it would have low RPM yet sufficient torque.
After the drawing board session and upon finalizing we contacted local
carpenters and sat up a meeting . We chose the professionals as we would couldn’t have
made it with the finishing and in less time as the carpenter could have.
The biggest problem that we faced was making the craftsman understand what we
really wanted him to make as he couldn’t in layman’s language . After a tiring session of
talks and teaching him the drawings, he finally understood.
We had to change several parameters in his workshop as designing something in a
room is very difficult from marking it in a workshop. The availability of machines and
proper tools plus the assumptions that we made in the designing process were causing
problems in the real world. This exercise also made us realize the practical implementation
is different from designing and one should keep the technical aspects of the workshop
facility , such as tools available there , in mind for the smooth flow of the process
TYPES OF SLOTTING MACHINES
1.PUNCHER SLOTTER :
• The puncher slotter is a heavy rigid machine designed for removal of large amount of metal from large
forgings or castings.

• The puncher slotter ram is usually driven by a spiral pinion meshing with the rack teeth cut on the underside of
the ram.
• The pinion is driven by a variable speed reversible electric motor similar to that of a planer.
• The feed is also controlled by electrical gears.

2. PRECISION SLOTTER :
• The precision slotter is a lighter machine and is operated at high speeds.

•The machine is designed to take light cuts giving accurate finish.


•Using special jigs, the machine can handle a number of identical works on a production basis.
•The machine is used for general purpose work. They are usually fitted with Whitworth quick return mechanism.
ADVANTAGES

• It provides economical & simple tooling.


• It is easy to set up & can be used on any flat or angular surface.
• No overhanging parts.
• Maximum support is obtained for work piece.
DISADVANTAGES
DISADVANTAGES
TYPES OF SLOTTING MACHINES

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