Unit I - Force Analysis (9) : Systems and Tribology Concept
Unit I - Force Analysis (9) : Systems and Tribology Concept
OBJECTIVE : To study force analysis, balancing of rotating masses, free and forces vibration of mechanical
systems and tribology concept.
UNIT I – FORCE ANALYSIS (9)
Inertia force and Inertia torque – D’Alemberts principle – The principle of Superposition – Dynamic Analysis in
Reciprocating Engines – Gas Forces – Equivalent masses – Bearing loads – Crank shaft Torque – Turning moment Diagrams
– Fly wheels – Engine shaking.
UNIT II – STATIC AND DYNAMIC BALANCE (9)
Static and Dynamic Balancing – Balancing of Rotating Masses – Balancing a Single Cylinder Engine – Balancing Multi–
Cylinder Engines – Partial Balancing in Locomotive Engines – Balancing Linkages – Balancing Machines
UNIT III – FREE VIBRATION (9)
Basic Features of Vibratory Systems – Idealized Models – Basic Elements and Lumping of Parameters – Degrees of freedom
– Single degree of freedom – Free vibration – Equations of motion – Natural Frequency – Types of Damping – Damped
vibration Critical Speeds of Simple Shaft – Torsional systems; Natural frequency of two and three Rotor Systems.
UNIT IV – FORCED VIBRATION (9)
Response to Periodic Forcing – Harmonic Forcing – Forcing caused by Unbalance – Support Motion – Force
Transmissibility and Amplitude Transmissibility – Vibration Isolation.
UNIT V – INTRODUCTION TO TRIBOLOGY (9)
Dry Friction – Topography of Surfaces – Contact between Surfaces – Sliding Friction – Energy Dissipation – Theory of
Molecular Attraction – Fretting Corrosion and Prevention – Variables in Dry Friction – Present Concept of Friction –
Boundary Friction – Oiliness – Variables of Boundary Friction – Friction Characteristics of Metals and Non–Metal – Rolling
Friction – Sources of Measurement of Friction.
Theory of Lubrication, Hydrostatic and Hydrodynamic Bearings – Frictional Loss, Power in Bearings.
THEORY 45
EXPERIMENTAL WORK 45
TOTAL 90
REFERENCES
1. Rattan S.S., "Theory of Machines", Tata McGraw–Hill Publishing Company Ltd., New Delhi, 1994.
5. Ghosh A. and Mallick A.K., "Theory of Mechanisms and Machines", Affiliated East–West Press Pvt. Ltd., New Delhi,
1988.
6. Shigley J.E. and Uicker J.J., "Theory of Machines and Mechanisms", McGraw–Hill, Inc., 1995.
7. Rao J.S. and Dukkipati R.V., "Mechanism and Machine Theory ", Wiley–Eastern Limited, New Delhi, 1992.
8. John Hannah and Stephens R.C., "Mechanics of Machines", Viva low–Priced Student Edition, 1999.
ME7512 - MACHINE DYNAMICS – II
• Applied forces :
Gas, hydraulic & pneumatic forces etc..
Electrical, magnetic & gravity forces
• Constraint forces :
Reaction forces.
• Friction forces.
• Inertia forces.
Due to mass of accelerating parts
Condition for static equilibrium
F1
F2
• ∑ Fi =0
M/c part
CG
F5
• ∑ Mi = 0
F4 F3
EQUATIONS FOR STATIC
EQUILIBRIUM
Fi = 0
M i= 0
EQUILIBRIUM OF TWO FORCE AND THREE
FORCE MEMBERS
Two force member in equilibrium
F2
F1
THREE FORCE MEMBER IN EQUILIBRIUM
F1
F2 F1
F2
O O
F3
F3
STATIC FORCE ANALYSIS IN SLIDER-CRANK MACHANISM
3 2
4 FBDof
P O2 Link 2
B 1 C12
F32 2
F34
F12
4
P
F34 F23
F14 FBDof
Link 3 A
F14 P
3
FBDof
Link 4 B
F43
STATIC FORCE ANALYSIS IN 4-BAR MECHANISM
F34 O
3 B
A
C F14
4 4
2 P
P P F14
F34
O2 O4
F43
3
F32 h
C12 F23
F12
O2
C12 = F32 X h
ME5518 - MACHINE DYNAMICS – II
DYNAMIC FORCE ANALYSIS
When the inertia forces are considered in the analysis of the mechanism, the
analysis is known as dynamic force analysis.
Let, IG – M.O.I.about an axis passing through centre of mass and
Perpendicular to plane of rotation of the body.
Principle of Superposition
Note: Note:
A1O = r Cos ϴ
B1A1 = l Cos Ф
r
l
Change Ф ↔ ϴ
cos2 Ф + sin2 Ф = 1 Note:
y = common for two triangles
cos2 Ф = 1 - sin2 Ф y = l cos Ф + r cos ϴ
y = l sin Ф + r sin ϴ
cos Ф =
cos Ф =
cos Ф =
cos Ф =
cos Ф =
Now sub. In displacement equation 1
x = r [(n+1) – (n cosФ + cosϴ)]
= r [(n+1) – (n x + cosϴ)]
= r [(n+1) – ( + cosϴ)]
= r [(1-cos ) + n – (n2 - ) ]
= rω [sinϴ - (
(n2 - ) - (- 2 sinϴ cosϴ)]
= rω [sinϴ -
(n2 - ) - (- sin2ϴ )]
= rω [sinϴ + ]
[OR]
= rω [sinϴ + ] ------------------- 3
Note:
1. If n2 is large compared to
= rω [sinϴ + ------------------------------------ 4
Note:
1. If can be neglected, When ‘n’ is large
v= rωsinϴ -------------------------------- 5
Acceleration of piston
a=
= rω [sinϴ + ] .
= rω [cosϴ + ] . ω
lsinФ = y = rsinϴ
sinФ = y =
sinФ =
Differentiate w.r.to t
sinФ.
cosФ.ωc = ω
ωc = ω --------------------------- 8
Angular Acceleration of connecting rod
= ω.
=ω
=ω
= ωsin []
= ωsin []
Inertia force, FI = ma
= m x rω2 [cosϴ + ]
Net force on the piston, F = Fp - FI
ENGINE FORCE ANALYSIS
PISTON EFFORT
Force on the piston due to gas pressure, Fp = p1A1 – p2A2
Inertia force, FI = ma
= m x rω2 [cosϴ + ]
35
Resultant Effects of Engine
• 1. Σ F = 0 & Σ M = 0
– Complete balanced
• 2. Σ F = 0 & Σ M ≠ 0
– Unbalanced being due to a couple.
F
Ref; Plane
F
• 3. Σ F ≠ 0 & Σ M = 0
– Unbalanced being due to a single resultant force in the
reference plane.
36
Continued
F
Ref; Plane
• 4. Σ F ≠ 0 & Σ M ≠ 0
– Unbalanced being due to a single resultant force which locates at a
distance z from the reference plane and
M
z
F
F
z
Ref; Plane
37
A horizontal gas engine running at 210 rpm has a bore of 220 mm and a
stroke of 440 mm. The connecting rod is 924 mm long and the
reciprocating parts weigh 20 kg. When the crank has turned through an
angle of 30° from the inner dead center, the gas pressures on the cover
and the crank sides are 500 KN/m2and 60 KN/m2 respectively. Diameter
of the piston rod is 40 mm. Determine (i) Turning moment on the crank
shaft (ii) Thrust on the bearings (iii) Acceleration of the flywheel which
has a mass of 8 kg and radius of gyration of 600 mm while the power of
the engine is 22 KW.
A horizontal gas engine running at 210 rpm has a bore of 220 mm and a stroke of 440
mm. The connecting rod is 924 mm long and the reciprocating parts weigh 20 kg.
When the crank has turned through an angle of 30° from the inner dead center, the gas
pressures on the cover and the crank sides are 500 KN/m 2and 60 KN/m2 respectively.
Diameter of the piston rod is 40 mm. Determine (i) Turning moment on the crank shaft
(ii) Thrust on the bearings (iii) Acceleration of the flywheel which has a mass of 8 kg
and radius of gyration of 600 mm while the power of the engine is 22 KW.
Given Data:
Speed, N = 210 rpm
Bore, r = 220 mm = 0.22m
Stroke, 2r = 440 mm = 0.44m
Length of C.R, l = 924 mm = 0.924m
Mass, M = 20 Kg
Angle of inclination, ϴ = 300
Gas Pressure, P1=500 KN/m2
P2 = 60 KN/m2
Diameter of the piston rod, r2 = 40 mm = 0.04m
A horizontal gas engine running at 210 rpm has a bore of 220 mm and a stroke of 440
mm. The connecting rod is 924 mm long and the reciprocating parts weigh 20 kg.
When the crank has turned through an angle of 30° from the inner dead center, the gas
pressures on the cover and the crank sides are 500 KN/m 2and 60 KN/m2 respectively.
Diameter of the piston rod is 40 mm. Determine (i) Turning moment on the crank shaft
(ii) Thrust on the bearings (iii) Acceleration of the flywheel which has a mass of 8 kg
and radius of gyration of 600 mm while the power of the engine is 22 KW.
To find:
(i) Turning moment on the crank shaft
Fp = P1A1 – P2A2 = ?
Note:
A1 = A2 =
Solution:
Inertia force, FI = ma
= m x rω2 [cos + ] = ?
FT = T
Resisting Torque
P=Tx ω =T?
(OR)
α = ? ( Acceleration of flywheel)
In a vertical double acting steam engine, the connecting rod is 4.5 times
the crank. Weight of the reciprocating parts is 120 kg and the stroke of
the piston is 440 mm. The engine runs at 250 rpm. If the net load on the
piston due to steam pressure is 25 KN when the crank has turned through
an angle of 120° from top dead center, determine
(i) The thrust in the connecting rod (ii) The Pressure on slide bars (iii)
The tangential force on the crank pin (iv) The thrust on the bearings (v)
The turning moment on the crank shaft.
In a vertical double acting steam engine, the connecting rod is 4.5 times the crank.
Weight of the reciprocating parts is 120 kg and the stroke of the piston is 440 mm. The
engine runs at 250 rpm. If the net load on the piston due to steam pressure is 25 KN
when the crank has turned through an angle of 120° from top dead center, determine
(i) The thrust in the connecting rod (ii) The Pressure on slide bars (iii) The tangential
force on the crank pin (iv) The thrust on the bearings (v) The turning moment on the
crank shaft.
Given Data:
n = 4.5
Mass, M = 120 Kg
Stroke, 2r = 440 mm = 0.44m
r = 220 mm = 0.22m
Speed, N = 250 rpm
Force on the piston due to steam pressure, Fp = 25 KN = 25000 N
Angle, ϴ = 1200
In a vertical double acting steam engine, the connecting rod is 4.5 times the crank.
Weight of the reciprocating parts is 120 kg and the stroke of the piston is 440 mm. The
engine runs at 250 rpm. If the net load on the piston due to steam pressure is 25 KN
when the crank has turned through an angle of 120° from top dead center, determine
(i) The thrust in the connecting rod (ii) The Pressure on slide bars (iii) The tangential
force on the crank pin (iv) The thrust on the bearings (v) The turning moment on the
crank shaft.
To find:
Accelerating force, FI = Mr )
=?
(i) The thrust in the connecting rod (Fc)
Fc =
Solution:
FN =
FT = Fc
Fr = Fc
T = FT x r = ?
The crank and the connecting rod of a vertical single cylinder gas engine
running at 1800 rpm are 60 mm and 240 mm respectively. The diameter
of the piston is 80 mm and the mass of the reciprocating parts is 1.2 kg.
At a point during the power stroke when the piston has moved 20 mm
from the top dead center position, the pressure on the piston is 800
KN/m2. Determine (i) The net force on the piston, (ii) The thrust in the
connecting rod, (iii) The thrust on the sides of cylinder walls & (iv) The
engine speed at which the above values are zero.
The crank and the connecting rod of a vertical single cylinder gas engine running at
1800 rpm are 60 mm and 240 mm respectively. The diameter of the piston is 80 mm
and the mass of the reciprocating parts is 1.2 kg. At a point during the power stroke
when the piston has moved 20 mm from the top dead center position, the pressure on
the piston is 800 KN/m2. Determine (i) The net force on the piston, (ii) The thrust in the
connecting rod, (iii) The thrust on the sides of cylinder walls & (iv) The engine speed at
which the above values are zero.
Given Data:
Speed, N = 1800 rpm
Crank radius, r = 60mm = 0.06m
Length of CR, l = 240 mm = 0.24m
diameter of the piston, d = 80 mm = 0.08m
Mass of the reciprocating parts, M = 1.2 Kg
During power stroke when the piston has moved
Distance, x = 20 mm = 0.02m
Pressure on the piston, P = 800 KN/m2
The crank and the connecting rod of a vertical single cylinder gas engine running at
1800 rpm are 60 mm and 240 mm respectively. The diameter of the piston is 80 mm
and the mass of the reciprocating parts is 1.2 kg. At a point during the power stroke
when the piston has moved 20 mm from the top dead center position, the pressure on
the piston is 800 KN/m2. Determine (i) The net force on the piston, (ii) The thrust in the
connecting rod, (iii) The thrust on the sides of cylinder walls & (iv) The engine speed at
which the above values are zero.
To Find:
(iv) The engine speed at which the above values are zero.
The crank and the connecting rod of a vertical single cylinder gas engine running at
1800 rpm are 60 mm and 240 mm respectively. The diameter of the piston is 80 mm
and the mass of the reciprocating parts is 1.2 kg. At a point during the power stroke
when the piston has moved 20 mm from the top dead center position, the pressure on
the piston is 800 KN/m2. Determine (i) The net force on the piston, (ii) The thrust in the
connecting rod, (iii) The thrust on the sides of cylinder walls & (iv) The engine speed at
which the above values are zero.
Solution:
n=
Note:
Draw the configuration for the given position to some scale and obtain angle
ϴ.
The crank and the connecting rod of a vertical single cylinder gas engine running at
1800 rpm are 60 mm and 240 mm respectively. The diameter of the piston is 80 mm
and the mass of the reciprocating parts is 1.2 kg. At a point during the power stroke
when the piston has moved 20 mm from the top dead center position, the pressure on
the piston is 800 KN/m2. Determine (i) The net force on the piston, (ii) The thrust in the
connecting rod, (iii) The thrust on the sides of cylinder walls & (iv) The engine speed at
which the above values are zero.
Solution:
Solution:
FP = Pressure x Area
=Px
Accelerating force, FI = Mr ) = ?
F = FP + Mg – FI = ?
Fc =
Solution:
FN =
(iv) The engine speed at which the above values are zero. (ω)
F = FP + Mg – FI
0 = FP + Mg – FI
ω=?
N=?
Turning Moment Diagrams & Flywheel
Turning moment diagram is the graphical representation of Turning
moment or Crank-effort for various positions of crank,
T = FT x r
TURNING MOMENT DIAGRAM FOR A SINGLE
CYLINDER DOUBLE ACTING STEAM ENGINE
Turning moment is zero, When the crank angle is zero.
aA or Oa =
supply.
MAXIMUM FLUCTUATION OF SPEED
of speed.
Minimum energy = ?
some value x
Cs = ?
The torque delivered by a two stroke engine is represented by T =
(1000+300 sin 2Ɵ-500 cos2Ɵ) N-m, where Ɵ is the angle turned by
the crank from the inner-dead center. The engine speed is 250 rpm.
The mass of the flywheel is 400 kg and radius of gyration 400 mm.
Determine:
(iii) The angular acceleration of flywheel when the crank has rotated
through an angle of 60° from the inner dead center and
= [
ΔT = 0, when = 0
OR
OR
Or 2ϴ = 590 or 2390 or ϴ = 29.50 or 119.50
ΔE=
= 583.1 N-m
At any instant, Δ E = m
= 0.01329 or 1.329 %
Δ T = 509.8 N-m
Iα = m
α = 7.966
4. For ΔT max or ΔT min
ΔT =
ΔT or Iα = m
α = 9.11
The turning moment diagram for a multi-cylinder engine has
been drawn to a scale 1 mm = 600 N-m vertically and 1
mm = 3o horizontally. The intercepted areas between the
output torque curve and the mean resistance line, taken in
order from one end, are as follows: +52, -124, +92, -140, +85,
-72 and +107 mm2, when the engine is running at a speed of
600rpm. If the total fluctuation of speed is not to exceed