VT-SAIL Abhishek Shrivastava
VT-SAIL Abhishek Shrivastava
बढ़ते कदम
1. अंतरराष्ट्रीय मुद्रा कोष की ररपोर्ट के अनुसार भारत विश्व में तेजी से उभरता
हुआ बाज़ार है ।
3. विश्व की नामी-विरामी इस्पात कंपवनयााँ भारत में अपनी इस्पात इकाईयााँ लिा
रही हैं ।
Employee Cost
(% of total expenditure):
SAIL-19 %;
TATA Steel- 13.7%;
RINL-14%;
ISPAT-2.75%;
ESSAR-2.6%;
JSW-2.5%
...Challenges
Employee Cost
(% of total expenditure):
SAIL-19 %;
TATA Steel- 13.7%;
RINL-14%;
ISPAT-2.75%;
ESSAR-2.6%;
JSW-2.5%
• Integrated Steel Plants
• Bhilai Steel Plant (BSP) in Chhattisgarh
• Durgapur Steel Plant (DSP) in West Bengal
• Rourkela Steel Plant (RSP) in Orissa
• Bokaro Steel Plant (BSL) in Jharkhand
• IISCO Steel Plant (ISP) in West Bengal
• Special Steel Plants
• Alloy Steels Plants (ASP) in West
Bengal
• Salem Steel Plant (SSP) in Tamil Nadu
• Visvesvaraya Iron and Steel Plant (VISL)
in Karnataka
• Joint Ventures
• NTPC SAIL Power Company Pvt. Limited (NSPCL): A 50:50 joint
venture between Steel Authority of India Ltd (SAIL) and National Thermal
Power Corporation Ltd (NTPC Ltd); manages SAIL’s captive power plants
at Rourkela, Durgapur and Bhilai with a combined capacity of 814
megawatts (MW).
• Bokaro Power Supply Company Pvt. Limited (BPSCL): This 50:50
joint venture between SAIL and the Damodar Valley Corporation (DVC) is
managing the 302-MW power generating station and 660 tonnes per hour
steam generation facilities at Bokaro Steel Plant.
• Mjunction Services Limited: A 50:50 joint venture between SAIL and
Tata Steel; promotes e-commerce activities in steel and related areas. Its
newly added services include e-assets sales, events & conferences, coal
sales & logistics, publications, etc.
• The Government of India owns about 75% of
SAIL's equity and retains voting control of the
Company. However, SAIL, by virtue of its
‘Maharatna’ status, enjoys significant
operational and financial autonomy
Product Mix –Bhilai Steel Plant
• NO HANDICAM
2)1993-94
3)1995-96
4)1996-97
5)1997-98
6)2003-04
7)2004-05
8)2006-07
9)2007-08
10)2009-10
11)2011-12
136 Villages in 16 km Periphery
RAW MATERIALS FOR BHILAI STEEL PLANT
Bhojudih,
7. Coal (Indigenous) Sudamdih,Nandan, Jharkhand Coke Ovens
Rajarappa,Swan
Australia,
8. Coal (Imported) Abroad Coke Ovens
New Zealand
EXISTING PRODUTION FACILITIES
OF BHILAI STEEL PLANT
Coke Ovens Batteries:10 Nos-8 Batteries of
4.35m height consisting of 65 ovens each
9 & 10 Batteries of 7m height consisting of 67
ovens each.
Blast Furnaces: 7 Nos -
Blast Furnaces no 1,2 &3 each of
1033cu.m volume
Blast Furnaces no 4,5 & 6 each of
1719 cu.m volume
Blast Furnace no 7 of2350 cu.m volume
• Sintering Plants: 3 Nos -SP-1 : 4*50 sqm hearth area
• SP-2 : 3*75sqm hearth area
• 1*80 sqm hearth area
• SP-3 : 1*320 sqm heath area
• Steel Melting Shop-1 -4 Twin Hearth Furnaces
• Steel Melting Shop-ll - Convertor Shop :
• 3 BOF 110/130 T LD Convertors
• _Secondary Refining Facilities : 1
VAD unit, RH Degasser, RH (Ruhrstahi Heraus)
• Ladle furnace
• Continuous Casting Shop--
• 3 Slab Casters, 1 bloom caster,1 combi caster
Finishing Mill- Blooming & Billet Mill, Rail&
Structural Mill, Plate Mill ,Merchant Mill, Wire
Rod Mill.
• Auxiliary Units _
• Two Captive Power Plants-one captive
Capacity-3*12+1*15=51 MW, and
other in joint Venture with 104 MW total
power generation capacity
• Two Oxyen Plants, Acetylene Plant
• Refractory Materials for production of
MagCarb brick ,Sinter dolo,lime
• Foundry&Engg. Shops for captive manufactu
of spares,Assemblies,mould, forging
•
• Coal Chemicals units for recovery of various
products from
• Coal carbonization
• Slag granulation Plants
PRODUTION PLAN FOR 2013-14
SAIL : BSP/PPC UNIT : 000T
ITEM Plan
OVEN PUSHING (Eq 682
nos/day )
SINTER :SP-I 00
SP-II 3650
SP-III 4000
TOTAL SINTER 7650
HOT METAL 5300
PIG IRON 2
CRUDE STEEL
SMS-I 2430
SMS-II 2750
TOTAL CRUDE STEEL 5180
SMS-II -SLABS 1730
-BLOOMS 1020
TOTAL 2750
INGOT ROLLING 2490
BILLETS PRODN. 1930
SALEABLE STEEL
RSM :RAILS 915
HY STRUCTURALS 35
TOTAL 950
UTS-90 790.475
MERCHANT PRODUCTS 575
2 Fe2O3+8CO=2Fe+7CO2+C 8 FeS+CaO+C=Fe+CaS+CO
3 Fe3O4+CO=FeO+CO2 9 P2O5+5C=2P+5CO
4 FeO+CO=Fe+CO2 10 MnO+C=Mn+CO
5 CaCO3=CaO+CO2 11 H2O+C=H2+CO
6 C+CO2=2CO 12 2C+O2=2CO
Blast furnace diagram
1. Hot blast from Cowper stoves
2. Melting zone (bosh)
3. Reduction zone of ferrous oxide
(barrel)
4. Reduction zone of ferric oxide (stack)
5. Pre-heating zone (throat)
6. Feed of ore, limestone, and coke
7. Exhaust gases
8. Column of ore, coke and limestone
9. Removal of slag
10. Tapping of molten pig iron
11. Collection of waste gases
For One ton of Hot Metal
Inputs
Fe through Iron Ore and Sinter 960 Kg
1
2 Total Fuel 551 Kg
Limestone 5 Kg
4 LD Slag 10 Kg
5 CaO input (Through Sinter,LD Slag & Limestone) 140 Kg
6 Manganese Ore 5 Kg
7 Air Blast 1600 M3
8 Sinter in Burden 64.2 %
Outputs
1 Hot Metal 1000 Kg
2 Slag 396 Kg
3 Dust 10 Kg
4 BF Gas 1670 M3
Composition of Blast Furnace Products
Hot Metal Slag Blast Furnace-
Gas
• OUTPUT-BLOOM &BILLET
• 250 x 1500mm
MERCHANT PRODUCTS
RAW MATERIAL : BILLETS
ROUND BARS :28,32,36,40,50,53,56,60,63 &
67 MM DIA
TMT Bars : 28,32,36,40and 45mm dia
ANGLES : 50 X 50
65 X 65
75X 75
80X80
90 X 90
Thickness ranging 5-10 mm
• Products
• Plain Rounds : dia 28, 32, 36,40, 50,53, 56, 63
& 67
• TMT Bars : 25,28, 32, 36, 40 & 45
• Lt. Structurals :Channel 100 x 50, 75 x 40
• Angles : 50 x 50 x 5 upwards to 90 x 90 x 10
• * Customised product campaigns are being
taken up for shorter durations in case of light
structurals and rounds for compliance of
smaller quantity orders as per committed
delivery within the month
CHANNELS
• 100X50 mm
• 75X40 mm
WIRE ROD MILL
WIRE ROD MILL
• RAW MATERIALS –BILLET
Bhilai rails are subjected to world’s highest traffic density and axle loads.
Prod.Planning /
Customer Branch SRM Marketing PPC HeatMaking
Overview
Heat stroke is the most severe of all heat-related illness .
Heat stroke could be life – threatening
.
Causes
Cooling mechanism of the body fails due to
Excessive humidity .
Extreme heat
Activity in the hot sun .
Internal body temperature rises , leading to stroke .
Risk Factors
Dehydration
Infants & older people
People who work long hours outdoor
Obesity
Impairment in sweat gland function
Cardiovascular
Alcohal usage
Medications
Symptoms
Confusion Disorientation
Rapid/shallow breathing
Irritability Confusion
Lack of consciousness/coma
Treatment
Carry the person to a shady place
Prevention
Avoid outdoor activity during excessive heat
Avoid alcohol/coffee/soda
Protect yourself from the sun by wearing sun glasses and hat
• THANK YOU .