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Aero Engine Services: Pt. Nusantara Turbin Dan Propulsi

This document provides information about PT. Nusantara Turbin dan Propulsi, an approved aircraft engine overhaul facility in Bandung, Indonesia. It details NTP's capabilities and facilities for overhauling Rolls Royce Tay 650-15 engines used in Fokker 100 aircraft. NTP is authorized by aviation authorities in Indonesia, the US, and Europe, and has extensive experience overhauling Tay 650-15 engines as well as other engine models for customers in Iran. The document outlines NTP's engine full and mid-life overhaul processes and defines the work packages and module refurbishment levels involved at each stage of an engine's life.

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Meingkar
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100% found this document useful (1 vote)
296 views

Aero Engine Services: Pt. Nusantara Turbin Dan Propulsi

This document provides information about PT. Nusantara Turbin dan Propulsi, an approved aircraft engine overhaul facility in Bandung, Indonesia. It details NTP's capabilities and facilities for overhauling Rolls Royce Tay 650-15 engines used in Fokker 100 aircraft. NTP is authorized by aviation authorities in Indonesia, the US, and Europe, and has extensive experience overhauling Tay 650-15 engines as well as other engine models for customers in Iran. The document outlines NTP's engine full and mid-life overhaul processes and defines the work packages and module refurbishment levels involved at each stage of an engine's life.

Uploaded by

Meingkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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PT.

NUSANTARA TURBIN DAN PROPULSI


Aero Engine Services
Approved Overhaul Facility
Bandung - Indonesia
RR Tay 650-15 Series PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

Aircraft Type
Fokker100
NTP Capabilities for RR Tay 650-15 PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Fully supported by
Rolls Royce Plc, Under contract : DEG 5814 as
Technical Assistance Agreement

• Authorities Approved
1. DGCA - Indonesia, 145/9900
2. FAA - United Stated, NZQ006J
3. EASA – Europe, EASA.145.0401
NTP Capabilities for RR Tay 650-15 PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Engine Full life Rework • Engine Testing


• Engine Mid life Rework • Borescope Inspection
• Engine Repair and • Field Services / On the
Modification Rework Wing Rework
TAY 650-15 Engine Soft Time PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

MID-LIFE REWORK FULL LIFE REWORK


ENGINE
CSN or CSO CSN or CSO

Flight Plan
C&D B A A B C&D
(Limiting Module)
Planned Removal
Effective Limiter
Engine performance 22,000 20,000 18,000
(cycles)

Recomended Engine Soft Time


8,000 → 12,000 19,000 17,000 15,000
Rework (cycles)
Module Rework Definitions PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

Consider each Module separately when planning the work-scope for the Engine.
The TAY 650 EMP now defines five basic work package levels

• Level 1 - Serviceability Check


Always do a level 1 work package - even if the Module is serviceable and it has
not reached its soft time. This is a minimum work-package to determine whether
the Module is serviceable and can be reinstalled in its present condition, for the
build life objective of the Engine.

• Level 2 - Check and Repair


Do a level 2 work package if the Module needs to be repaired but has not reached its
soft time.
The tasks in a level 2 work package should be done if the Module is partially
stripped for a repair.
Module Rework Definitions PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Level 3 - Refurbishment
Level 3 Refurbishment applies to Modules 04 and 06
Do a Level 3 work package if the Module has reached its Level 3 soft time. This
work package is to restore performance and make sure that the Module can
achieve the target build life of the engine. The Module will require disassembly
to carry out all the tasks described in the Level 03 work package.

• Level 4 - Full Overhaul


Do a Level 4 work package if the module has reached its full-life rework soft time.
A Level 4 work package means that the module will be fully stripped and
processed in accordance with the Engine Manual.
Engine Full Life Rework PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Module 01, LP Compressor - Level 4


• Module 02 , IP Compressor - Level 4
• Module 03, HP Compressor - Level 4
• Module 04 , CC and HP Turbine - Level 4
• Module 05, LP Turbine - Level 4
• Module 06, HS Gearbox - Level 4
• Module 07, Intermediate case - Level 4
• Non Modular – Level 4
• Replace LLPs
• Refurbish all Accessory components
Engine Mid Life Rework PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Module 01, LP Compressor - Level 1


• Module 02 , IP Compressor - Level 1
• Module 03, HP Compressor - Level 1
• Module 04 , CC and HP Turbine - Level 3
• Module 05, LP Turbine - Level 1
• Module 06, HS Gearbox - Level 3
• Module 07, Intermediate case - Level 1
• Non Modular – Level 1
Note :
If any findings during
inspection, that more work is
needed, the work-scope or
processing requirements will be
extended accordingly.
Engine Repair and Modification Rework PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

Depend on the damages :


 Engine Vibration
 Engine High TGT
 Oil Leakage
 Etc.
 Note: Workscope also depend
on engine life
Engine Modification
C/W SB 72-A1653
C/W SB 72-A1643
Will be discussed with
customer to meet their
requirements


Engine Testing PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

Fully equipped facility


for engine
performance and
functional testing
On the Wing Rework PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Repair by Blue Filler


• Ultrasonic Inspection
• LPC Case Replacement
• Acc. Unit Replacement
• Etc
Borescope Inspection PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• On The Wing
On Site
Supporting Facilities PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• ENGINEERING
• CLEANING PROCESSES
• INSPECTION
• SURFACE TREATMENT
• BALANCING
• LABORATORY
• MANAGEMENT
INFORMATION SYSTEM
• SKILLED LABOR
• FIELD SERVICE
Special Services PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• Welding
• Electrical Run Out
• Electroplating
• Machining
• Plasma Spray
• Non Destructive Test
• Shot Peening
• Sermetal
• Heat Treatment
• Calibration
SUMARRY PT. Nusantara Turbin dan Propulsi
Approved Overhaul Facility

• HAS LONG CO-OPERATION WITH IRAN AVIATION SINCE YEAR


2008 – DURING SUNCTION ERA.
• INVOLVING IN MAINTENANCE OF JT8D-15 , TAY 650 AND PT6
ENGINES.
• MORE THAN 24 UNIT JT8-15 ENGINES OF IRAN AIR AND IRAN
ASEMAN.
• MORE THAN 12 UNIT TAY 650-15 ENGINES OF IRAN AIR , IRAN
ASEMAN AND NAFT AIRLINES
• MORE THAN 7 UNIT PT6 ENGINES THROUGH CO-OPERATION
WITH IRAN ASEMAN.
• HIGHLY CONCERN AND RESPOND TO OPERATIONAL ON FIELD
PROBLEM
• APPROVED BY MAJOR AVIATION AUTHORITY FAA AND EASA
THANK YOU

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