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Automatic Hydraulic Center Stand For Two Wheeler

The document describes a proposed automatic hydraulic center stand system for two-wheelers. It would use a gear pump powered by the vehicle's battery to drive a hydraulic piston, automating operation of the existing center stand. Key components would include a hydraulic cylinder, solenoid valve, push button, oil reservoir, direction control valve, connecting hoses, and flow control valve. The system aims to provide a simple, effortless and affordable way to deploy a two-wheeler's center stand without manual labor.

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retech
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185 views

Automatic Hydraulic Center Stand For Two Wheeler

The document describes a proposed automatic hydraulic center stand system for two-wheelers. It would use a gear pump powered by the vehicle's battery to drive a hydraulic piston, automating operation of the existing center stand. Key components would include a hydraulic cylinder, solenoid valve, push button, oil reservoir, direction control valve, connecting hoses, and flow control valve. The system aims to provide a simple, effortless and affordable way to deploy a two-wheeler's center stand without manual labor.

Uploaded by

retech
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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AUTOMATIC HYDRAULIC

CENTER STAND FOR TWO


WHEELER
ABSTRACT
• The main aim of the project is to find a simple, effortless and economic way to put the center stand

of a two wheeler on. Hydraulic powered automatic center stand involves automation of existing

center stand using hydraulic actuator. Here we are using a gear pump to drive a hydraulic piston

which makes the movement of the stand. The power is taken from the battery of the bike itself
INTRODUCTION
• The Indian two-wheeler industry has come long way since its humble beginning in 1948 when
Bajaj Auto started importing and selling Vespa two wheeler in India. Since then, the customer
preferences have changed in favor of motorcycles and gearless two wheeler that score higher on
technology, fuel economy and aesthetic appeal, at the expense of metal-bodied geared two wheeler
and mopeds. These changes in customer preferences have had an impact on fortunes of the players.
The erstwhile leaders have either perished or have significantly lost market share, whereas new
leaders have emerged. If the metal bodied two wheeler have fallen out of the consumers choice,
two wheeler have been climbing up the popularity charts lately.
• These set of two wheelers are a hit among people over the age group of 45, women and the young
adults. These two wheelers are lighter which makes them easier to handle, they come with a digital
ignition system to do away with the inconvenience of the kick start. They also have smaller wheels for
better balance and maneuverability. They cater to the load carrying and personal transport requirement
of most urban two wheeler user. two wheeler ettes and moped segment amount for a quarter of the two
wheeler market share in India and about 8% of all the exports which takes place from the country. One
company which has remained in the forefront of two wheeler ettes and mopeds manufacturing inthe
country is TV Sundram Iyengar and Sons Limited (TVS), they were the first to launch anindigenous two
wheelerettes in the Sub 100 cc category in the year 1984. Incidentally the companyhad also launched a
two-seater 50 cc moped in the year 1980.Scooty is an Indian brand of two wheeler manufactured by
TVS Motors. Designed for women,Scooty is the largest selling two wheeler brand in its segment. It has
come to represent a genericname for any womens two-wheeler in India.
2D LAYOUT
COMPONENTS
• Hydraulic cylinder
• Solenoid valve
• Push button
• Oil Reservoir
• Direction Control Valve
• Connecting hoses
• Flow control valve
• Frame
• A.C motor
OIL RESERVOIR
• Oil Storage tanks are containers that hold liquids, compressed gases
(gas tank) or mediums used for the short- or long-term storage of heat
or cold. The term can be used for reservoirs (artificial lakes and
ponds), and for manufactured containers. The usage of the word tank
for reservoirs is uncommon in American English but is moderately
common in British English. In other countries, the term tends to refer
only to artificial containers.
• Storage tanks are available in many shapes: vertical and horizontal
cylindrical; open top and closed top; flat bottom, cone bottom, slope
bottom and dish bottom.
Pressure:
First of all, the pressure needed must be determined. Most air operated
system and tools are designed to operate at a pressure from 6 *105 to 7 *105
N/m2. A compressor of normal make and type would normally be suitable if
this can assure a pressure 6 *105 N/m2 in the distribution line laid down for a
pneumatic tools and system.
Capacity:
Another important factor in compressor selection is the capacity or
volume of air required. This factor is sometimes extremely difficult to
evaluate. Obviously, the unit selected should be large enough to supply all the
air devices, which will be operating at any given time. If all the air operation
is continuous, the capacity required is simply the sum of air compression of
each individual tool.
The main function of the air compressor is to compress the air up to the
required pressure. The maximum capacity of the compressor is 10 *105 to
12 *105 N/m2. This is a two stages or two-cylinder reciprocating air
compressor. The two cylinders are for low and high compression. The air
pressure is measured at various places by the use of pressure gauges. V-belt
and pulley are used to drive the compressor.
SOLENOID ELECTRIC 5/2
Voltage : 230 v AC Supply
Type : 5/2 Valve
Material : Aluminium and plastic
HYDRAULIC CYLINDER
Cylinder Type : Single Acting Cylinder
Stroke Length : 50mm
Bore Dia : 20mm
Cylinder Length : 100mm
TECHNICAL SPECIFICATIONS FOR
HYDRAULIC CYLINDER
DOUBLE ACTING HYDRAULIC CYLINDER
• Stroke length : Cylinder stoker length 160 mm = 0.16 m
• Quantity : 1
• Seals : Nitride (Buna-N) Elastomer
• End cones : Cast iron
• Piston : EN – 8
• Media : Fluid
• Temperature : 0-80 º C
• Pressure Range : 8 N/m²
FLOW CONTROL VALVE
• Port size : 0.635 x 10 ²mֿ
• Pressure : 0-8 x 10 ⁵ N/m²
• Media : Fluid
• Quantity : 1
HOSE AND CONNECTER

A hose coupling is
a connector on the end of
a hose to connect (or couple) it
with another hose or with a tap or
a hose appliance, such as
an irrigation sprinkler. It is
usually made of steel, brass,
stainlesteel, aluminium or plastic.
CONNECTOR
• Max working pressure : 10 x 10 ⁵ N/m²
• Temperature : 0-100 º C
• Fluid media : Fluid
• Material : Brass
HOSE SPECIFICATION
• Max pressure : 10 x 10 ⁵ N/m²
• Outer diameter : 6 mm = 6 x 10 ˉ ³m
• Inner diameter : 3.5 mm = 3.5 x 10 ˉ ³m
HYDRAULIC CYLINDER DESIGN
Design of Piston rod:
Load due to fluid Pressure.

Diameter of the Piston (d) = 40 mm


Pressure acting (p) = 6 kgf/cm²
= 6 ×0.981
= 5.886 bar = 0.5886N/mm2
Material used for rod = C 45
(data book page no 1.12 )
Yield stress (σy) = 36 kgf/mm²
= 36×98.1
= 3531.6 bar
= 353.16N/mm2
factor of safety = 2( data book page.no 8.19)
Force acting on the rod (F) = Pressure x Area
= p x (Πd² / 4)
= 0.5886 x {( Π x 40² ) / 4 }
F = 739.6 N

Design Stress(σy) = σy / F0 S
= 353.16 / 2
= 176.5N/mm2
∴d = √4F/π [σy]
= √ (4×739.6)/ π[176.5]
∴ Minimum diameter of rod required for the load = 2.3 mm
We assume diameter of the rod = 15 mm
Length of piston rod:
Approach stroke = 160 mm
Length of threads = 2 x 20= 40mm
Extra length due to front cover = 12 mm
Extra length of accommodate head = 20 mm
Total length of the piston rod = 160 + 40 + 12 + 20
= 232 mm
By standardizing, length of the piston rod = 230 mm
PUSH BUTTON
FRAME
A.C MOTOR
• A.C MOTOR DATETAILS:
• Voltage - 230 V,
• Frequency - 50 HZ, 1PH PSC,
• AMPS - 2.5 AMPS,
• Power - ¼ HP,
• Watt - 180W,
• RPM - 1440rpm.
ADVANTAGES
• It can be used in all two wheelers,

• It can be easily operated by all people of all ages i.e. even the old.

• Maintenance cost will be less.

• No human effort is required.

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