FLSmidth Ventomatic Company Profile & Recent

Development in Manual Loader

Cement technologies

FLSmidth is the only supplier with a complete range of products & services

 All main machines and many auxiliary products proprietary

 Service capabilities ranging from sale of parts to complete operation and
maintenance contracts

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

2
SINCE 1957
SPECIALIST IN STORAGE,
PACKING &
DISPATCHING
TECHNOLOGIES

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

3
Delivering results for more than half century

1957 ... 1992 ... 2009

Ventomatic FLSmidth Acquisition of the

is founded acquisition company EEL India
Ltd , now called
Consolidate Worldwide supplier FLSmidth Ventomatic
Supplier of An opportunity
product range India
rotary packers. for FLSmidth to
Within the group
complete the
Introduction of FLSmidth Ventomatic The company becomes
product range
automatic loaders, becomes a worldwide 1st group in terms of
for a complete
palletizer and bag supplier. worldwide installation.
plant.
applicators.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

4
Group structure

FLSmidth Ventomatic

FLSmidth FLSmidth
Ventomatic Italy Ventomatic India

Company profile
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

5
One Source

Recent we
Therefore, Developments
offer to OUR CUSTOMER:

 Automatic truck loading solution for all types of bags ‘Caricatech’

 Improvement in Silo Design (Inverted Cone) based on Global

standard

 Conversion of conventional hanging truck loader into Hydraulic

lifting & lowering

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

6
One Source
Hanging Type Hydraulic Manual Loader
Therefore, we offer to OUR CUSTOMER:
Hydraulic
arrangement

Conventional Loader Hydraulic Loader

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

7
GA Drawing – TLM 1020 J

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

8
GA Drawing – CDA 1020 J

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

9
Comparison Between CDA 1020 J &
TLM 1020 J

CDA – 1020 J TLM – 1020 J

 Suitable to load trucks from top & rear  Suitable to load trucks from top &
with deck up to 13 m long (also covered rear with deck up to 12 m long
trucks) from the back. (also covered trucks) from the
back.

 Mobile installation on rails.  Fixed installation. (Hoist up & down

movement)

 Material handled: Filled bags of 50 kgs.  Material handled: Filled bags of 50 kgs.
size 700 x 500 mm. size 700 x 500 mm.

 Bag handling capacity: 2400 bags/hr.  Bag handling capacity: 2400 bags/hr.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

10
Comparison Between CDA 1020 J &
TLM 1020 J

Technical Data Technical Data

 Total installed power : 11.1 KW  Total installed power: 33.4 KW

 Lifting stroke: 2500 mm  Hoist lifting stroke: 2500 mm

 Travel loading stroke: 12.5 Meter  Travel Length: 12 Meter

 Hydraulic unit (Hydraulic lifting &  Hoist arrangement (Hoist motor for
lowering group for loading belt lifting & lowering movement of body)
conveyor/s)

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

11
Comparison Between CDA 1020 J &
TLM 1020 J

Hydraulic Lifting Arrangement Hoisting Arrangement

• Hydraulic unit • Drive: 22.0 kw with gear ratio 50:1

• With hydraulic pump driven by 5,5- • High speed coupling: Geared drum
kW motor

• Tank and solenoid valve • Coupling dia. 250mm

• Lifting hydraulic cylinders • Low speed coupling: Half flexible/Half

geared

• Lift : 2500 mm • Safety rope: Provided

• Lift: 2500 mm

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

12
Key Features OF CDA 1020-J

Supporting framework and horizontal sliding guide, complete with:

• Driving unit for the horizontal stroke, 2x0,55-kW gear motors.
• Push-button desks fitted in a dust-proof anodized aluminum panel, and 1 push-
button desk.
• Dust-proof cabinet containing control panel with drive and protective devices for the
electrical parts of the machine, safety interlocks to prevent the improper operation
of the machine, connecting terminal board, all placed in a rugged dust proof cubicle.
• Same loading stroke with less overhung length.
• Hydraulic drive for lifting (no hoist & ropes) and consequently more safe operation
conditions.
• No telescopic belt (All system moving on trolley)
• Less Installed Power, simpler electrical installation (Only festoon for the complete
loader power feeding.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

13
Movies

Lifting/Lowering Loading

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

14
Manual Loader Supplied in Heidelberg &
Zuari Cement
Total: 29 Nos
S.No Plant Location Year Type of M/Cs No of M/Cs
1 Zuari, Krishnanagar 1997 TLM-1020 S 2
2 Zuari, Sitapurm 2006 TLM-1020 J 4
3 Zuari, Sitapurm 2006 TLM-1016 TII 1
4 Zuari, Chennai 2007 TLM-1020 J 4
5 Zuari, Yerraguntla 2007 TLM-1020 J 4
6 Heildelberg (Mysore 2009 TLM-1016 T 2
Cement)
7 Heidelberg, Imlai 2010 TLM-1020 J 3
8 Heidelberg, Jhansi 2010 TLM-1020 J 3
9 Heidelberg, Jhansi 2010 TLM-1016 TII 3
10 Zuari, Solapur 2013 CDA-1020 J 3
Partial Reference List of CDA 1020 J

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

15
EXCELLANCE IS AN ATTITUDE
THANK YOU
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

16