The document discusses Computer Numerical Control (CNC) machines. It explains that CNC machines use a computer to convert a digital design into numerical codes that control cutting and shaping of materials, allowing hundreds of identical items to be produced each day. It describes how the computer is connected to the CNC machine via an interface to send digital signals that control axes of movement and tool speed. CNC machines are safer than manual machines and can operate continuously with little maintenance required.
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CNC Machine
The document discusses Computer Numerical Control (CNC) machines. It explains that CNC machines use a computer to convert a digital design into numerical codes that control cutting and shaping of materials, allowing hundreds of identical items to be produced each day. It describes how the computer is connected to the CNC machine via an interface to send digital signals that control axes of movement and tool speed. CNC machines are safer than manual machines and can operate continuously with little maintenance required.
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Er.Yogesh thakur M. Rajesh chowdary FDI Gu-2017-2032 Sem-5 In Industry it is not efficient or profitable to make everyday products by hand. On a CNC machine it is possible to make hundreds or even thousands of the same items in a day. First a design is drawn using design software, and then it is processed by the computer and manufactured using the CNC machine. This is a small CNC machine and can be used to machine woods, plastics and aluminum. In industry, CNC machines can be extremely large. CNC means Computer Numerical Control. This means a computer converts the design into numbers which the computer uses to control the cutting and shaping of the material. The design is loaded into the computer which is attached to the CNC machine. The computer changes the design into a special code (numerical) that controls the way the CNC cuts and shapes the material. A Computer: The computer is used to draw the design. However, the design is only a picture and the CNC machine cannot use this to manufacture the product. The computer software must also convert the drawing into numbers (coordinates) that the CNC machine can use when it starts to cut and shape the material. An Interface: A computer cannot be directly connected to a CNC machine. The computer is connected to an interface. This converts the signals from the computer to a form that the CNC machine understands. The signals are in the form of digital signals when they are sent to the CNC machine. CNC (Computer Numerical Control) Machine: The signals from the interface control the motors on the CNC machine. The signals determine the way the vice moves. The vice moves in three directions X, Y and Z. (Horizontally, vertically and depth). The signals also control the speed of the cutting tool. A CNC machine is normally controlled by a computer and software. However, most CNC machines have a range of controls for manual use. It is rare for a CNC machine to be used manually as simple operations are best carried out on cheap/basic/manual machines. When a CNC machine is used manually it is been used well below its capability and specification. CNC machines are very safe to use as they are designedto be as safe as possible. One of the main advantages of CNC machines is that they are much safer than manually operated machines. CNC machines are very safe to use as they are designedto be as safe as possible. One of the main advantages of CNC machines is that they are much safer than manually operated machines. CNC machines can be used continuously 24 hours a day, 365 days a year and only need to be switched off for occasional maintenance. CNC machines are programmed with a design which can then be manufactured hundreds or even thousands of times. Each manufactured product will be exactly the same. Less skilled/trained people can operate CNC’s unlike manual lathes / milling machines etc... Which need skilled engineers? CNC machines can be updated by improving the software used to drive the machines Reduce waste as errors allows minimize wasted material CNC machines are more expensive than manually operated machines, although costs are slowly coming down. The CNC machine operator only needs basic training and skills, enough to supervise several machines. In years gone by, engineers needed years of training to operate centre lathes, milling machines and other manually operated machines. This means many of the old skills are been lost.