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Powerpoint VRM

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Alisa Azizah
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265 views

Powerpoint VRM

Uploaded by

Alisa Azizah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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ANALISA PENYEBAB TINGGINYA VIBRASI

VERTICAL ROLLER MILL 546-RM 1


Formulation of the problem

a. How is the performance of Vertical Roller Mill?


b. What is the cause of high vibration on Vertical Roller Mill?
c. How high vibration impact on Vertical Roller Mill?

© 2019 Solusi Bangun Indonesia 2


Purpose

a. Keeping the performance of Vertical Roller Mill 546-RM 1 remained on


standard.
b. Cost saving for efficiency of maintenance activities 546-RM1
c. Reducing the breakdown time

© 2019 Solusi Bangun Indonesia 3


Problem

© 2019 Solusi Bangun Indonesia 4


Problem Caused by Vibration

FREQUENCY

Bolt Loose

Leakage Seal

Mill Crack

0 2 4 6 8 10 12 14 16

© 2019 Solusi Bangun Indonesia 5


Cost

QUANTIT
PART NAME SPESIFICATION PRICE
Y

Rp3.516.04
Electrode Cgs Castelon 680 1 Box
5

Bolt Hex Socket HD; M48


Base Plate Bolt 1 Rp512.054
L = 110 MM
Bolt Socket HD; M48
Base Plate Bolt 1 Rp579.223
L = 160 MM; SNCM 439

Bolt Socket HD;


Big Door Bolt M16MMLG; 2 Rp4.481
DIN 931;G.8.8;W/NU

© 2019 Solusi Bangun Indonesia 6


Root Cause Analysis

© 2019 Solusi Bangun Indonesia 7


Problem Analysis
Roller
50 60 70 80
Tension
Nitrogen
30 - 40 36 - 48 42 - 56 48 – 64
Gas Pressure

Roller Tension
Water Spray

14/01/2019 546 - VS 1 REPLACE SCREEN


15/01/2019 546 - VS 1 SCREEN BOLONG
24/01/2019 546 - VS 1 REPLACE SCREEN
24/01/2019 546 - RM 1 SWING OUT ROLLER 3
25/01/2019 546 - VS 1 REPLACE SCREEN 4 SET

© 2019 Solusi Bangun Indonesia 8


Problem Analysis

1 2

3
1. Clutch Condition
2. Reducer Condition
3. Oil Leakage

© 2019 Solusi Bangun Indonesia 9


Actual Damring

Original Top Dam Ring Modified Top Dam Ring

© 2019 Solusi Bangun Indonesia 10


Damring Height

© 2019 Solusi Bangun Indonesia 11


Conclusion

1. The factor that causes high vibration is the level of material being milled too low
2. There is a change in the design of the original ring dam, which causes the level of
the milled material to decrease
3. Modifications or changes in design and ring are intended to simplify maintenance
work

© 2019 Solusi Bangun Indonesia 12


Solution

1. Always control VRM parameters


2. Adjust according to the standard manual book
3. Increase the height of the ring dam to match the original.

© 2019 Solusi Bangun Indonesia 13


14

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