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Saraswati College of Engineering

This document summarizes a student's M.E. dissertation work on optimizing drilling of carbon fiber reinforced plastic (CFRP) composites using waterjet drilling. The student aims to minimize delamination and maximize material removal rate through experimentation and analysis using the TOPSIS multi-objective optimization method. Key parameters to be optimized are cutting speed, feed rate, and drill diameter. The expected outcomes are optimized values for these parameters that reduce delamination and increase material removal rate compared to initial industry parameters.

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Raghvendra Pratap Singh
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87 views

Saraswati College of Engineering

This document summarizes a student's M.E. dissertation work on optimizing drilling of carbon fiber reinforced plastic (CFRP) composites using waterjet drilling. The student aims to minimize delamination and maximize material removal rate through experimentation and analysis using the TOPSIS multi-objective optimization method. Key parameters to be optimized are cutting speed, feed rate, and drill diameter. The expected outcomes are optimized values for these parameters that reduce delamination and increase material removal rate compared to initial industry parameters.

Uploaded by

Raghvendra Pratap Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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ACADEMIC YEAR 2015-2016

SARASWATI COLLEGE OF ENGINEERING


(AICTE & Govt. of Maharashtra Recognized, Affiliated to University of Mumbai)
SECTOR-5, KHARGHAR, NAVI MUMBAI-410210, (M.S.), INDIA
`

Department of Mechanical Engineering


SYNOPSIS ON M. E. Dissertation WORK
Submitted to the
University of Mumbai, Mumbai
• Name of the Candidate : Miss. Swati Mahendranath Chavan.
• Title of the Dissertation : Optimization in Drilling of Composites by
Waterjet
• For the Degree of : M. E. (Mechanical)
• Subject : Specialization in Manufacturing System
Engineering
• Name of the Guiding : Prof. T. Z. Quazi
Teacher
1. Introduction
• Carbon fibre reinforced plastic (CFRP) composites have been widely used in engineering
application such as automotive, aircraft and manufacture of spaceships and sea vehicles’ industries
due to their significant advantages over other materials.
• They provide high specific strength/stiffness, superior corrosion resistance, light weight
construction, low thermal conductivity, high fatigue strength, ability to char and resistance to
chemical and microbiological attacks .
• As a result, advanced composite materials make about 50% of the structural weight of Boeing 787
and Airbus A350XWB.
Fig:CFRP ply
1.2Delamination Mechanism in CFRP Composite

• Delamination is the most common and serious damage


• caused during drilling of composite materials
• considered as the limiting factor in the drilling process of FRP .
• It is defined as the separation of adjacent composite plies and
characterized by the formation of inter laminar cracks in the material
• This damage occurs during drilling
Delamination
1.3.Delamination Factor(D)

Delamination is defined as the ratio of the maximum diameter (Dmax) ofthe


observed delamination zone (dashed black circle) to the nominaldiameter (Dmin) of
the drilled hole (solid white circle).
Fd=Dmax/Dmin
Where Fd = Delamination factor.
Dmax = maximum delaminated diameter of hole.
Dmin = nominal diameter of hole.
Delamination Types during Drilling
Literature Rivew

• On the basis on topic of Multi Objective Optimization Drilling of Composites, the Composite chosen to be further
studied CFRP.
• The papers have brought forward the various properties of CFRP under varying conditions.
• Jiyang Xu,Chao Li ,Siepei Mi[1] to propose a series of adjusted damage criterion allowing drilling defects in CFRP
material including burr and delamination.for thios a number of drilling tests performed by twist drill,dagger drill,
• C. C. Tsao, et al [12] considered Evaluation of drilling parameters to develop a new device and to solve the problems
of relative motion and chip removal between the outer and inner drills in drilling CFRP composite laminates. In
Delamination in drilling of composite materials with various drill bits by
• H. Hocheng, et al [13] to get the critical thrust force at the onset of delamination is predicted and compared with the
twist drill using work material like saw drill, candle stick drill, core drill and step drill.
• Jiyang Xu,Chao Li ,Siepei Mi[1] to propose a series of adjusted CFRP laminates including burrs,delamination.To
verify applicability of proposed evaluation criterion , a no. of drilling tests were performed using 3 types of drills
including twist drills, brad spur drills, and dagger drills.
• Kamlesh Phapale, Ramesh Singh, Sandip Patil, RKP Singh[]to understand the effect of cutting parameters on the
delamination extent during abrasive water jet drillingon CFRP with processing parameters such as stand off distance
and water pressure.
Problem Definition

• This consists of the Problem Definition and analysis induced from the conclusions obtained by
studying the literature review.
• . The factors such as cutting parameters, tool geometries, tool materials, thrust force and torque
greatly influence the drilling of CFRP laminates and quality of the drilled hole .
Objective

• Minimization of delamination factor will increase the life of the material especially when used in
fluctuating stresses applications
• Minimum delamination leads to minimum value of material removal rate which affects
productivity.
• Hence, this work deals with minimization of delamination and maximization of MRR.
4.Research Methodology:

Literature Survey

Problem Definition

Drilling of CFRP Composite

Experimentation

Drilling of CFRP composite

Delamination Occures

Drill parameters : speed and


feed
Analysis of experiment by
topsis method
Obtained optimized
conditions

conclusion
5.Optimization Of Drilling Process Parameters

• Selection of optimum parameters during machining the component is an important task for
manufacturing industries.
• Machining under optimum conditions will eliminate unnecessary experimentation and reduces the
labor and operating cost.
• Hence, in order to find out the optimum conditions, several studies made over a period
Drilling Process Parameter
Variation in Drilling

Variation in Impact on delamination


machining Entry Exit delamination
parameter delamination

Cutting speed Increse Increse

No effect No effect

Feed Increase Increase


Decrease Decrease
5.2 Experimental Setup

• For experimental set up parameters needed are:-


• 1.Specification of machining machine ,Abrasive waterjet Machine
• 2.Selection Of Drill
• 3.carbon fabric and epoxy are given.
6.TOPSIS method

• In the traditional TOPSIS technique we expect that the evaluations of options also, loads are
spoken to by numerical information and the issue is tackled by a solitary leader.
• Unpredictability emerges when there are multiple chiefs in light of the fact that the favored
arrangement must be concurred on by intrigue bunches who for the most part have various
objectives
Steps inTopsies

• Stage 1. Build the choice framework and decide the heaviness of criteria.
•  Stage 2. Ascertain the standardized choice lattice.
• Stage 3. Figure the weighted standardized choice framework.
• Stage 4. Decide the positive perfect and negative perfect arrangements.
7.Expected Outcomes

•Optimizing Process Parameters for result of this experimentation are


• Speed (rpm)
•Feed ( mm/rev) and
• Drill tool Diameter ( mm).
•Using Taguchi method optimization:
1delamination
2Material Removal Rate
Test Result
Initial Machining Parameters Final Machining Parameters
(Industry) (by optimization)

DF DF

MRR(mm3/min) MRR(mm3/min)

MRPI MRPI

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