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Poornima College of Engineering: Summer Trainning AT Kota Super Thermal Power Plant, Kota

The document provides information about Poornima College of Engineering's summer training program at the Kota Super Thermal Power Plant in Kota, Rajasthan. It discusses the introduction and background of KSTPS, including its installed capacity of 1240 MW from 7 units. It describes the basic principles of a classical thermal power plant and the technical layout of KSTPS. It covers the four main circuits of KSTPS - fuel and ash, air and gas, feedwater and steam, and cooling water. It also summarizes the various components of the plant including the coal handling plant, boiler, turbine, and control room.

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Mike Dhakar
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122 views

Poornima College of Engineering: Summer Trainning AT Kota Super Thermal Power Plant, Kota

The document provides information about Poornima College of Engineering's summer training program at the Kota Super Thermal Power Plant in Kota, Rajasthan. It discusses the introduction and background of KSTPS, including its installed capacity of 1240 MW from 7 units. It describes the basic principles of a classical thermal power plant and the technical layout of KSTPS. It covers the four main circuits of KSTPS - fuel and ash, air and gas, feedwater and steam, and cooling water. It also summarizes the various components of the plant including the coal handling plant, boiler, turbine, and control room.

Uploaded by

Mike Dhakar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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POORNIMA COLLEGE OF ENGINEERING

SUMMER TRAINNING
AT
KOTA SUPER THERMAL POWER PLANT,KOTA

SUBMITTED TO: SUBMITTED BY:


Mr. Ajmeet Singh SIDHARTH KULSHRESHTHA
IV-C
(PTS Coordinator) PCE/215/EC/047

Department Of Electronics and Communication Engineering


CONTENTS
•CONVEYING SYSTEM
•INTRODUCTION TO KSTPS •CRUSHER HOUSE
•COAL •FUEL AND ASH HANDLING PLANT
•KSTPS OUT VIEW •PICTORIAL VIEW OF ASH HANDLING
•FAVOURABLE CONDITION
PLANT
•INSTALLED CAPACITY •ELECTROSTATIC PRECIPITATOR
•PRINCIPLE OF CLASSICAL POWER PLANT •BOILER
•TECHNICAL LAYOUT OF KSTPS •WORKING DIAGRAM OF BOILER
•FOUR MAIN CIRCUITS OF KSTPS •PICTORIAL VIEW OF BOILER
•CROSS SECTIONAL VIEW OF 4 CIRCUITS •CLASSIFICATION OF BOILER
•COAL HANDLING PLANT •FURNACE
•COAL HANDLING DIVIDED INTO 3 •ECONOMISER
CATEGORIES •AIR-PREHEATER
•WAGON TRIPLER •SUPER HEATER
•STEAM TURBINE
•TYPES OF TURBINE
•CONTROL ROOM
INTRODUCTION TO
KSTPS
 It was established in 1983.
 Kota Super Thermal Power Station is the first coal based
Electricity Generating Power Plant in Rajasthan.
 It is located at the left bank of the CHAMBAL River at the
upstream of KOTA BAIRAJ.

 KSTPS consist of 7 units-:


 1st & 2nd units are of 110 MW each.
 3rd ,4th &5th units are of 210 MW .
 6th & 7 unit of 195 MW.
 Total generation capacity
 (110+110+210+210+210+195+195) =1240 MW
COAL
BITUMINOUS Coal is main Raw material of KSTPS to
generate electricity

•Northern Coal Fields Limited, South Eastern Coal Fields


Limited, Coal India limited is supply coal from its coal mines.

•The average distances of SECL, NCL are 800, 950 Kms.


respectively.
KSTPS OUT VIEW

Rajasthan Rajya Vidyut Utpadan Nigam


Favorable condition
oAbundant quantity of clean cooling water.

oGood transport facility

oConcentration of load in Kota region due to large number of


industries.
INSTALLED CAPACITY
PRINCIPLE
TECHNICAL LAYOUT OF KSTPS
The Kota Thermal Power Station is divided
into four main circuits :

1. Fuel and Ash Circuit.


2. Air and Gas Circuit.
3. Feed water and Steam Circuit.
4. Cooling Water Circuit.
CROSS SECTIONAL VIEW
The coal handling plant can broadly be divided
into three sections :-

• Wagon Unloading System.

•Crushing System.

• Conveying System.
WAGON TRIPLER
•unloads the coal from wagon
to hopper.

• The hopper, which is made


of Iron , is in the form of net so
that coal pieces of only equal
to and less than 200mm. size
pass through it.

• The bigger ones are broken


by the workers with the help of
hammers.
CONVEYING SYSTEM OF
COAL
 Belt are used to convey coal
from coal handling plant to
furnace.

Conveyor belt Specification of


Stacker / Reclaimer:-
•Belt width. : 1400 mm.
•Speed. : 2.2 m/second.
•Schedule of motor : All 3-Ø induction
motors.
•Bucket wheel motor : 90 KW.
•Boom Conveyor motor : 70 KW.
•Intermediate Conveyor Motor : 90 KW.
•Boom Housing Motor : 22 KW.
•Slewing assembly. : 10 KW.
•Travel Motor : 7.5 KW.
•Vibrating Feeder. : 2x6 KW.
•Total installed power. : 360 KW.
Crusher House:-
•It consists of crushers which are used to crush the coal to 20 mm. size.

• There are mainly two type of crushers working in KSTPS:-

Primary Crushers i.e. i) Rail crushers or ii) Rotary breaker.

Secondary Crushers. i.e. Ring granulators.


ASH HANDLING PLANT

This plant can be divided into 3 sub plants as follows:-

• Fuel and Ash Plant.

• Air and Gas Plant.

•Ash Disposal and & Dust Collection Plant


FUEL AND ASH PLANT

•Fuel stored and fed to the boiler through conveyor


belts, broke down into proper shape for burning.

•Ash thus generated after burning is removed from the


boiler through ash handling equipment

•Ash Handling Plant at KTPS consists of specially


designed bottom ash and fly ash in electro static
precipitator economizer and air pre-heaters hoppers.

• In thermal plants 25% is furnace bottom ash


and 75% is pulverized fuel ash.
• Electrostatic Precipitator is used in ash handling plant
to remove fly ash.
Pictorial view of ash handling plant
ELECTROSTATIC PRECIPITATOR
•These filters are E.S.P. Fabric filter high efficiency cyclone
separations

•Fop fly ash , where the particle size vary from 0.75 microns to 100
micron use gradually use E.S.P. to purify the flue gases due to its
higher efficiency & low running cost etc.

•ESP the dust lidder gas is passed through an intense electric field,
which causes ionization of the gases & they changed into ion while
traveling towards opposite charged electrode get deposited as
particles and thus dust is electric deposited an electrode creating the
field. It is continuous process.
Boiler
• It is a closed vessel in which water under pressure is converted into
steam.

• Hot water or steam used to transfer heat to a process.

•A boiler is always designed to absorb maximum amount of heat


released in process of combustion.

•Furnace:- It is primary part of boiler where the fuel is burnt to liberate


the heat energy.
Working Diagram of boiler
PICTORIAL VIEW OF BOILER
Boilers are classified as:-
• Fire
tube boiler: - In this type the products of combustion pass
through the tubes which are surrounded by water. These are
economical for low pressure only.

•Water tube boiler:-In this type of boiler water flows inside the tubes
and hot gases flow outside the tubes. These tubes are
interconnected to common water channels and to steam outlet.
FURNACE
•chemical energy available in the
fuel is converted into thermal
energy by combustion.

•Furnace is designed for efficient


and complete combustion.

•Major factors that assist for


efficient combustion are the
temperature inside the furnace
and turbulence, which causes
rapid mixing of fuel and air.

•In modern boilers, water-cooled


furnaces are used.
Economizer

•Economizer is a device which recover the heat from the flue


gases on their way to chimney.

•It increases the 10-12% efficiency of the plant.


AIR PRE-HEATER
•Air preheaters are employed
to recover the heat from the
flue gases leaving the
economiser and are used to
heat the incoming air for
combustion.

•This raises the temperature


of the furnace gases,
improves combustion rates an
efficiency.
Super heater:-
Super heater consists group of tubes.

• The tubes are heated by the heat of combustion gases during their passage
from furnace to chimney, so the temperature increased.

•Super heater remove the moisture from the steam leaving from the boiler
tubes
Steam Turbine
• It is a machine in which a shaft is rotated steadily by reaction of steam, air
upon blades of a wheel.

• When Steam is used then it is called steam turbine.

•It works on Modified Rankine cycle.


TYPES OF TURBINE
•HP TURBINE

•LP TURBINE

•IP TURBINE
LP TURBINE
HP & IP TURBINE
CONTROL ROOM OF KSTPS
CONTROL ROOM
A control room, operations center, or operations
control center (OCC) is a room serving as a central space
where a large physical facility or physically dispersed service
can be monitored and controlled. A control room will often be
part of a larger command center.

There are 5 control panel in KSTPS Control Room


CONTROL PANEL I

FAN CONTROL DESK

a) Induced draft fan ( 3 Nos.) at full load and 2 Induce Draft


Fans Run.
b) Forced draft fan ( 2 Nos.).
c) Primary Air Fan (3 Nos.) at full load.
d) Furnace Pressure (- 5 to 10 wcl).
e) Primary Air Header Pressure (750-800 mm. level wcl.)
f) FO Wind box pressure or wind box differential pressure.
.
CONTROL PANEL II

FUEL CONTROL DESK

a) Coal, oil flow.


b) Oil pressure.
c) Temp. of mill (inlet & outlet).
d) Flow of air.
e) Differential Pressure of mill.
CONTROL PANEL III

STEAM & WATER DESK


a) Drum Level Control
[50]
b) Flow of steam & water.
c) Pressure of Steam & Water.
d) Temp. of steam and water.
CONTROL PANEL IV
TURBINE DESK
a) Pressure Control.
b) Load Control.
c) Speed Control.
d) Effectors, Control Values, Stop Values,
Deaerators.

CONTROL PANEL V
GENRATOR CONTROL PANEL
a) Voltage Current MVAR.
b) Stator Rotor Temp.
c) For Stator Cooling (a) H2 pressure. b) H2O
pressure.
QUESTION HOUR
What is classical principle of kstps plant?
What are different types of boiler?
What is difference between LP,HP,IP?
Thank you for being a nice audience

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