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Introduction To Piping Department

This document presents piping department activities and workflow. For more information call the author #piping #engineering #oiland gas # EPC #greenfield #plant

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Amir Razmi
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373 views

Introduction To Piping Department

This document presents piping department activities and workflow. For more information call the author #piping #engineering #oiland gas # EPC #greenfield #plant

Uploaded by

Amir Razmi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 25

Introduction to Piping

Department

1
Technical Fields

• Material Engineering
• Plant Layout
• Stress Analysis and Support
• PDMS SPEC/CATA
• Proposals

2
Material Engineering
• Development of Specifications (especially
PMS)
• Wall thickness Calculation
• PID Mechanization
• Preparation of MRs
• Piping VDR
• TBE Preparation

3
Plant Layout

• Development of Specifications
• Plot Plan Preparation
• 3D-Model Development
• Preparation of SSLD and NOCL
• Vendor document review
• Preparation of isometric and piping plan

4
Stress Analysis
• Stress analysis calculation by CaesarII
• Determination of piping loads on SSLD and
NOCL
• Support of piping
• Preparation of stress analysis report and
support list
• Preparation of support MTO

5
Sample of Stress Analysis

6
Sample of Stress Analysis

7
PDMS CATA/SPEC

• Admin of PDMS
• Development of PDMS SPEC
• Definition of piping missing components

8
Proposal Execution Process
• ITB
• Proposal KOM
• Clarifications with Owner
• Base of Proposal
• Man-hour estimation
• Preparation of Structures Configuration and loads
• CIV Required UG data
• EED Required UG data
• Piping MTO
• Estimation of Inch-Dia.
• Tie-in point list
• Cost estimation

9
Project Execution

• PPD Process Flow Chart for Basic Engineering


Design
• PPD Process Flow Chart for Detail Engineering
Design

10
Master Document List
Master Document List
• Conceptual Design
• Basic Design
• Detail Design

11
Master Document List
Type of Documents
• Specifications
• Plot Plan
• 3D-model
• Data Sheets
• Line List
• Piping Isometric
• Piping Plan
• Material Take off
• Material requisition
• TBE
• ITP
• Structural Single Line Diagram
• Equipment Study (nozzle orientation, Ladder, Platform and pipe clip)
• UG Route Study

12
Specification
• Piping Design Criteria
• Piping Material Specification
• Stress Analysis Specification
• Welding Specification
• Painting Specification
• Insulation Specification
• Steam Tracing Specification
• Steam Jacket Specification
13
Plot Plan
Overall Plot Plan
• Conceptual/Basic/Detail
• Prerequisite: PFD (basic)/PID (Detail), Equipment
List, Site visit report, consequence analysis,…
• Complex B.L., Main roads, coordination of units
B.L, buildings, gates, ramps, complex traces,…

14
Plot Plan
Zone/Unit Plot Plan
• Conceptual/Basic/Detail
• Prerequisite: PID, Equipment List, Site visit
report, consequence analysis,…
• Units B.L., Structures, piperacks, equipments,
access ways, equipment pits, equipment
installation elevation,…

15
Plot Plan
Plot Plan Review Meeting
• Multidisciplinary document
• Leadership of PEM
• PCD-EDX-006/ PCD-SAZ-002
• Meeting with owner is recommended

16
3D-Model
• Purpose: preparation an integrated model and
extraction documents
• PDMS
• Responsibility Matrix (PCD-EDX-004)
• 3D-model review in 3 stages: 30%, 60%, 90%
according to (PCD-EDX-007)
• Very important target in project

17
3D-Model
• 30% model review result:
- Issue of Single lines
- UG piping route study
- UG isometric (IFD)
- First MTO

18
3D-Model
• 60% model review result:
- AG Isometric (IFD)
- Piping Plan (IFD)
- Second piping MTO
- Stress analysis report (IFD)
- Support List and special support drawing
- Plot Plan (IFC)
- UG Isometric (IFC)

19
3D-Model
• 90% model review result:
- AG Isometric (IFC)
- Piping Plan (IFC)
- Third piping MTO
- Stress analysis report (IFD)
- Support List and special support drawing (IFC)

20
Line List Preparation
• Prerequisites
• Process information are required
• Prerequisite of other design activities
- PMS development
- Stress analysis activities
- Paint and insulation MTO
• Prerequisite of construction activities (Welding, NDT,
PWHT, hydro-test and cleaning)

21
Data Sheet Preparation

• About 21 documents
• Out put of material and stress analysis
• Some need to FSD data
• Sazeh format of data sheets

22
Requisitions, TBE and ITP

• More than 50 title of MR


• More than 50 title of TBE
• About 40 ITP

23
Internal Documents
• Structural Single Line Diagram
• Nozzle Orientation, Ladder, Platform and clip
information
• UG Route Study

24
Review of Other Departments Documents

• P&ID
• Engineering Drawing
• Instrument Hook-Up
• Safety Layout
• Structure Drawing
• Civil UG Layout
• Vendor Drawings of RED, FEQ, EQP and INS

25

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