Procesos en HPAC,

Nuevas Tecnologias vs
Sistemas de Comfort
Jorge Murillo
Gerente Regional, America Latina

Division Logo
Types of Heat Loads
Comfort Precision
•24 x 365
•Summer •Temperature &
•Temperature Only •Humidity

Emerson Confidential
 Latent and Sensible Cooling

Latent Sensible

Total
Emerson Confidential
Electronic Machines Generate Only
Sensible Heat

100%

TOTAL

Emerson Confidential
Typical Loads Watts/Square Meter

Comfort Precision

++ People 10 2
++ Light 20 20
++ Equipment 30 600
++ Perimeter (Walls) 25 15
++ Infiltration (Outside Air) 15 3

Total 100 600+

Emerson Confidential
Sensible Heat Ratio

Sensible Heat Ratio (SHR) = Sensible /Total

Comfort Precision
Typical room SHR 0.65 0.95

AC equipment SHR 0.6 - 0.7 0.9 - 1.0

Emerson Confidential
Sensible Heat Ratio (SHR)
Occupied areas have loads Telecom equipment rooms have 90-
which are 60-70% sensible 100% sensible loads
(SHR=0.6-0.7) (SHR=0.9-1.0)
Therefore, Comfort AC is Therefore, Precision AC is designed
designed with low SHR with high SHR

Comfort Precision
1.0 Total 1.0
0.9
Latent

0.6

Sensible

Emerson Confidential
Air Movement

Precision A/C
600
Comfort A/C
400

200

CFM / Ton

Air Flow
Emerson Confidential
Assumed 35 Ton Sensible Load

 Precision solution  Comfort solution

– 4 Units x 10 Tons = – 6 Units x 10 Tons =
(4 x 9 = 36 Tons of Sens.) (6 x 6 = 36 Tons of Sens.)
+ (4 Tons of latent capacity) + (24 Tons of latent capacity)

– End result is: 20 Tons of

latent capacity are wasted

Emerson Confidential
Energy Costs

Assumptions
 SHR 0.9 Precision
0.6 Comfort

 0.75 KW / Ton

 Online 24 Hours / 365 Days

 US $ 0.10 / KW - HR

Emerson Confidential
Energy Costs

Cost per Ton of Sensible Cooling:

 Comfort

0.75 KW / Ton X 8760 Hrs X $0.10 / KWHR = $ 1095 / Ton

0.6 SHR

 Precision
0.75 KW / Ton X 8760 Hrs X $0.10 / KWHR = $ 730 / Ton
0.9 SHR

Comfort A/C Energy Costs Are >50% Higher

Emerson Confidential
Temperature Considerations
People Critical Systems
6
o

2o
21o 27o
22o 24o

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Temperature & Battery Life

120
100
% Rated Life

80
60
40
20
0
25 30 35 40 45
Temperature (C)

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 LIFETIME:Operating Conditions
It is known that an increase in temperature of 10°C halves the lifetime of
equipment for Telecommunications
Lifetime
10
[years]

0
25 35 45 55 Temperature [°C]

Emerson Confidential
Temperature Rate of Change

Comfort Precision

5°F/min 0.15°F/min

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 MTBF:Operating Conditions
A high operating temperature gradient reduces significantly the MTBF of
electronic components

Table from the ETSI Norms:

Environmental parameter Class 3.1* Class 3.1E* Class 3.2*

A) low air temperature °C +5 -5 -5
B) high air temperature °C 40 45 45

G) rate of change of
temperature (NOTE 1) °C /min 0,5 0,5 0,5

NOTE 1: Averaged over a period of 5 minutes.

* Referred to temperature-controlled and partly temperature-controlled
locations

Emerson Confidential
The ETSI Norm
Electronic equipment is very sensitive to temperature
ETSI norms for Telecommunications:
Temperature [°C] Functional reliability and
60 life cycle requirements
guaranteed
50

40
Functional
30 requirements
assured
20

10 Main functions
jeopardized
0

-10 Relative
0 20 40 60 80 100 Humidity [%]

Emerson Confidential
Humidity Considerations
People Critical Systems
50%
50%
35% 65% 45% 55%

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Relative Humidity Limitations
Too High
– Accelerates corrosion
– Condensation
– Fungus (mold)
 Too Low
– Static electricity

Emerson Confidential
Controlling Db & Relative Humidity
Thermal insulation
Required to reduce solar heat gain
Vapor barrier
Required to prevent moisture migration thru walls, ceiling and floor
Aluminum foil, polyethylene sheeting, epoxy paint
Seal all openings
Pipe and cable cutouts
Use double doors & maintain site under positive pressure
To increase life of air filters

Emerson Confidential
Air Cleanliness

 Dust interferes with switch and connector

contacts
 Dust insulates electronics and affects ability
to dissipate heat

Emerson Confidential
Precision Applications
Smaller Rooms Still Have the Same Requirements
As Large Rooms Which Are Different Than Comfort
Applications:
– Lower Design Conditions
– Higher Sensible Heat Ratio
– Higher Load Density
– Humidity Control
– Higher Efficiency Filtration
– Year Round Operation
– Redundancy

Emerson Confidential
New ASHRAE Document
 “Thermal Guidelines for Data Processing
Environments” - January 2004
– Equipment Environment Specifications
– Facility Temperature & Humidity Measurement
– Equipment and Facility Layout
– Equipment Manufacturers Heat & Airflow Reporting

Contributors: Computer Manufacturers, Support Equipment Manufacturers, Consulting

Engineers, Academic and Research Institutions, Data Center Design Software Companies

Available @ www.ashrae.org, Item Number 90431, or D90431

Emerson Confidential
Participating Equipment Vendors
 Cisco Cray Dell
 Fujitsu Hitachi H-P
 IBM Intel Lucent
 Motorola NCR Sun
 Unisys

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Environmental Conditions Defined
“The conditions for Classes 1 through 4 are the result of
consensus among the many environmental specifications
of manufacturers of IT equipment.”
 Recommended
– “Facilities should be designed and operated to target the
recommended range.”
 Allowable
– “Equipment should be designed to operate within the extremes of
the allowable operating environment. In addition to the allowable
dry-bulb temperature and relative humidity ranges, the maximum
dew point and maximum elevation values are part of the
allowable operating environment definitions”

Emerson Confidential
Environmental Class Definitions
 Class 1
– “Typically a data center with tightly controlled environmental
parameters (dew point, temperature, and relative humidity) and
mission critical operations; types of products typically
designed for this environment are enterprise servers and storage
products.”
 Class 2
– “Typically an information technology space or office or lab
environment with some control of environmental parameters
(dew point, temperature, and relative humidity); types of products
typically designed for this environment are small servers, storage
products, personal computers, and workstations.”

Emerson Confidential
Environmental Class Definitions
 Class 3
– “Typically an office, home or transportable environment with little
control of environmental parameters (temperature only)
………..”
 Class 4
– “Typically a point-of-sale or light industrial or factory
environment……………”

Emerson Confidential
Equipment Environment
Specification
PRODUCT OPERATION

Class Dry Bulb Temperature (F) Relative Humidity (%) Max

Dew
Allowable Recommended Allowable Recommended Point
(F)
1 59 – 89.6 68 – 77 20 – 80 40 – 55 62.6

2 50 – 95 68 – 77 20 – 80 40 – 55 69.8

3 41 – 95 NA 8 – 80 NA 82.4

4 41 – 104 NA 8 – 80 NA 82.4

Emerson Confidential
 ASHRAE Class 2 Operating Conditions
0.35
Absolute Humidity - lbs / lb

0.3

0.25
100 % RH 50 % RH

0.2

0.15 Recommended Range

0.1

0.05

0
32.5 37.5 42.5 47.5 52.5 57.5 62.5 67.5 72.5 77.5 82.5 87.5 92.5 97.5 102.5
Ambient Dry Bulb Temperature - F
Emerson Confidential
 ASHRAE Class 2 Operating Conditions
0.35
Absolute Humidity - lbs / lb

0.3

0.25
100 % RH 50 % RH

0.2

0.15

Allowable Range
0.1

0.05

0
32.5 37.5 42.5 47.5 52.5 57.5 62.5 67.5 72.5 77.5 82.5 87.5 92.5 97.5 102.5
Ambient Dry Bulb Temperature - F
Emerson Confidential
 ASHRAE Class 2 Operating Conditions
0.35
Absolute Humidity - lbs / lb

0.3

0.25
100 % RH 50 % RH

0.2

Increased Equipment Failures

0.15

0.1

0.05

0
32.5 37.5 42.5 47.5 52.5 57.5 62.5 67.5 72.5 77.5 82.5 87.5 92.5 97.5 102.5
Ambient Dry Bulb Temperature - F
Emerson Confidential
 ASHRAE Class 2 Operating Conditions
0.35
Absolute Humidity - lbs / lb

0.3

0.25
100 % RH 50 % RH

0.2

0.15

Increased HVAC Energy Use

0.1

0.05

0
32.5 37.5 42.5 47.5 52.5 57.5 62.5 67.5 72.5 77.5 82.5 87.5 92.5 97.5 102.5

Ambient Dry Bulb Temperature - F

Emerson Confidential
Precision Cooling Basics
“A manufacturer’s recommendations…..”
 Compaq document for
NonStop Himalaya Servers
Precision Cooling Basics
“A manufacturer’s recommendations…..”
Precision Cooling Basics
“A manufacturer’s recommendations…..”
Precision Cooling Basics
“A manufacturer’s recommendations…..”
Precision Cooling Basics
“A manufacturer’s recommendations…..”
Precision Cooling Basics
“A manufacturer’s recommendations…..”
Precision Cooling Basics
“A manufacturer’s recommendations…..”
Precision Cooling Basics
“A manufacturer’s recommendations…..”
 Computer Distributed
Room Processing

Computers
Telecom Industrial

Medical

Emerson Confidential
Problems Due to a Poor Environment
 Temperature Swings
– Electronic Components Thermal Stress
– Potential System Life Reduction
 Hot Spots
– Thermal Shutdown of System
 High Humidity All of these can
– Condensation lead to Downtime
 Low Humidity and
– Static Electrical Discharge Subsequent Loss
 Dust of Revenue
– Electrical Short Circuits

Emerson Confidential
Air-Conditioning Differences
Comfort - Designed For People
- Emphasis on latent (moist) heat
- 1000 - 2500 hrs/year operation

Precision - Designed For Critical Electronic Equipment

- Application critical
- Few or no occupants
- High sensible (dry) heat
- High density of heat
- Dedicated environment
- 24 hour/365 days operation (8760 hours per year)

Emerson Confidential
 Heat Load Density

450
400
Comfort AC
350
300
Square Feet
250
per Ton
200
150
100 Precision AC
50
0
Heat Density in an Electronics Application is
3-5 times Higher than Typical Office Area
Emerson Confidential and going higher
 Heat Load Density

80 Precision AC
70
60
Watts /
50
sq. ft
40
30
20 Comfort AC
10
0
Heat Density in an Electronics Application is
3-5 times Higher than Typical Office Area
and going higher
Emerson Confidential
Cooling Capacity

Example: 10-ton Air Conditioning Unit

(1 ton = 12,000 Btu/hour = 3.5 KW)

Comfort A/C:
Sensible Capacity = 6-7 tons
Latent Capacity = 3-4 tons

Precision A/C:
Sensible Capacity = 8-9 tons
Latent Capacity = 1-2 tons

Precision AC Provides 30-50%

More Sensible Capacity

Emerson Confidential
 Condenser

Expansion
Valve Compressor

Evaporator

Emerson Confidential
 Comfort Approach
MECHANICAL ROOM
TELECOM
Return Ductwork SWITCH
ROOM
Electrical
Service Thermostat
ON/OFF
TEMPERATURE Reheat
CONTROLS Electrical
Service

Humidifier
Humidistat Raised
EV Water Line Floor
A PO
RA Drain
FILTER

TO
R Supply
Ductwork Supply

Conventional AC Unit
Drain

Electrical Service
Emerson Confidential
NOTE: Air Cooled System Requires Remote Condensing Section
 Precision Approach
TELECOM SWITCH ROOM
Return Air
Digital Switch
Mech. Room
Not Required
FILTE Microprocessor
R Controls

Precision
EVAPORATOR
AC

Reheat
Humidifier

Raised Floor
1x Electrical Service
1x Water Line
1x Drain
NOTE: Emerson
Air CooledConfidential
System Supply Air
Requires Remote Condenser
Underfloor Air Distribution
(Preferred)

Digital Switch

Precision
AC

Emerson Confidential
Raised floor
Overhead Distribution

Digital Switch

Precision
Emerson Confidential
AC
 Modular Approach #2
Mech. Rm. or
Corridor
TELECOM SWITCH ROOM
Return Air
Plenum
or Duct Digital Switch

Microprocessor FILTE
Controls
R

Precision
AC
EVAPORATOR

Reheat
Humidifier

Raised Floor
1x Electrical Service
1x Water Line
1x Drain
Supply Air
Emerson Confidential
NOTE: Air Cooled System Requires Remote Condenser
Mini-Mate2 Systems
 1, 1.5, 2, 3, 5, 8 Tons
 Air Cooled
– Self contained
– Outside Prop Fan Condensing Unit
– Inside Centrifugal Fan Condensing Unit
• Close coupled or remote
 Water/Glycol Cooled
– Self Contained
– Close coupled or remote condensing unit
 Chilled Water

Emerson Confidential
Mini-Mate2 Systems
 Self-Contained Systems
– 1 & 1.5 ton
– All chilled water

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Mini-Mate2 Systems
 Split Systems
– All tonnages

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 Air Cooled DX

Condenser
Roof

Refrigerant piping

Deluxe System3

Raised
Floor

Emerson Confidential
 Chilled Water
Chiller
Pump

Water piping

Deluxe System3

Raised
Floor

Emerson Confidential
 Water Cooled
Cooling Tower or
Pump Drycooler

Water Piping

Deluxe System3

Water Cooled
Condensers

Humidifier

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Redundant Dual Cooling System

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 The Liebert Integrated Products Solution

 The modular approach with the right combination of products

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 Critical HPAC Facilities

Hiflex

Himod

kW 0 10 20 30 70 80 90 100 110 120 130 140

Emerson Confidential
 The Himod Range

 4 Basic modules

 6 Cooling versions

 Upflow and downflow

 Dual circuit

 From 20kW upwards

 Compact solution

Emerson Confidential
Modules and Cooling Capacity

DX = 20-25 kW

CW = 25-45 kW

1000 x 890 x 1950(h) mm

DX = 26-67 kW

CW = 50-140 kW

1750-2050-2550 x 890 x 1950(h) mm

Emerson Confidential
 A0 Class Safety: Maximum Level of
Fire-Proof Treatment

• A0 class, ISO 82.2

• No migrating particles
in the air stream
• Reduced vibrations

• Sandwich panels
• CFC free materials

Emerson Confidential
 Himod Features

 Flexibility

 Efficiency

 Low environmental impact

 Ease of maintenance

Total reliability

Emerson Confidential
 High Efficiency

Innovative fan

High COP
scroll compressors Large coils
EER up to 4.0
for DX units
(>30% in comparison with traditional systems)

Emerson Confidential
Innovative Radial Fan
 ESP up to 350Pa

 Autotrasformer 20 speeds

 Statically and dinamically balanced

 Self lubricated bearings

 Ativibrating mounts

Efficient running
Low noise
Ad-hoc regulation and flexibility
Reliability

Emerson Confidential
Emerson Confidential
 Energy Efficiency of the “Plug Fan”

145
467 Pa 0R
PM

462 Pa 12
20
RP
M

7000 Airflow
7000 Airflow
3

Direct driven centrifugal fan Direct driven radial PLUG fan

Absorbed power= 2.3 kW Absorbed power= 1.9 kW

Plug Fan uses 21% less power

Performance example (fan only)
Airflow = 7000 m3/h ESP = 450 Pa

Emerson Confidential
HIMOD Range S - EC Fan

ELECTRONICALLY
COMMUTATED
FAN MOTOR

Emerson Confidential
EC Fan Energy Efficiency

Phase modulation with triac

Autotransformer
Frequency controller
Himod EC fan with linear control signal

2 0 00

1 8 00
n
Fa
EC
1 6 00

1 4 00
In pu t P o w e r [W a tt]

1 2 00
rm er er
fo r t
1 0 00
ot rans Inve
Aut ncy
ue
8 00

e q
6 00 Fr
4 00

2 00
EC fan is 16-38% more efficient
than frequency controller
0
50 0 0 7 00 0 90 00 1 1 00 0 13 00 0 15 0 00 1 7 00 0 19 0 00
a ir flo w [m ³/h]

Emerson Confidential
Himod-S vs Hiflex Energy Savings

Himod-S Hiflex Delta

Model 13 8G
Sensible cap. KW 14.5 13.3
EER 3.8 3.02 25.8%
Annual usage KWh/year 29263 36821 -20.5%
Annual cost US $ 2926 3682

The annual savings of the Himod-S is $ 756

Based on 8000 operating hours per year and US $ 0.1/Kwh

 Himod Product Attributes

Highest ventilation efficiency allows for lowest noise and vibration operation

70

60

50
SPL [dB(A)]

40 10-ton free field comparison

with compressor in operation
30

20

10

0
Hirange: Global SPL = 64.2 dB(A)
31,5 63
125
Himod: Global SPL = 61.6 dB(A)
250
500 1000
2000
4000
8000
Frequency [Hz]

Emerson Confidential
 Accessories to Customize Special
Applications solutions

Downflow version Upflow version

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Microprocessor Controller

Microface E controller
• Modularity
• Connectivity
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Self Setting
Step 1: Self detection & parameter setting
 Each unit detects its sensors and components
 The system detects number of units and units in
standby
 The system detects the number of connected
units automatically

Emerson Confidential
 Teamwork:
Teamwork: Mode
Mode 22
Teamwork: Mode 1
Hirobus
Unit 1 Unit 2 Unit 3

Unbalanced
Balanced
SystemSystem

Unit 6 Unit 5 Unit 4

Emerson Confidential
Hiromatic E Benefits
020 SYSTEM SETUP
021 NUMBER OF UNITS 4
022 TEAMWORK MODE 2
023 HM ID NUMBER 1
024 BAUDRATE 20833
025 COMMUNICATION READ/WRITE
026 HM EPROM VERSION WXG 1.60.200

 The system detects number of units

 Network up to 32 units with Hiromatic
 Site control mode
0 = no Teamwork, stand alone operation
1 = Std. Teamwork, sharing all Values
2 = new Teamwork Mode
 Monitors service maintenance schedules
Liebert-Hiross EUROVENT Certification
Participation in annual certification program is voluntary
Independent EU A/C industry certification agency
Independent testing verifies accuracy of catalog data

www.eurovent.org
 Liebert Himod

y o l
nc tr
ty d a rk o n l
i l i n w o C ve R
a b d u e t o n L e E E
ce R e N t i d d d
r vi i t n it i ca u n o a ie
Se c u - U d if S o l l L r tif
r 6 i
tal l Ci o 1 u m e s t
t F u C e
C
o n a t h w s R 0 7
Fr Du Up De Lo Be EE R-
4

 HIMOD Yes Yes Yes Yes Yes Yes Yes Yes

Emerson Confidential
U.S. Clean Air Act Phaseout
Requirements - HCFC-22
 January 1, 2010
– “ban on the production and consumption of virgin
chemical unless used as feedstock or refrigerant in
appliances manufactured prior to 1/1/2010”
 January 1, 2020
– “ban on production and consumption, except for
specified exemptions”

Emerson Confidential
 New European Regulation EEC no.2037/2000
dated 26.06.2000, it is applying from 01.10.2000

HCFC (i.e.R22) limitations on AC New Systems

When Stop Sales ...
1st January 01 cooling only equipment, manufactured after the same date,
with cooling capacity above 100 kW in UE
1st July 02 all cooling only equipment manufactured after the same
date, in UE
1st January 04 all reverse cycle equipment manufactured after the same
date, in UE
1st January 10 exporting all equipment all over the world

HCFC (i.e.R22) limitations on maintenance

When Stop Using on...
1st January 10 use of virgin HCFC on all existing equipment
1st January15 use of recycled HCFC on all existing equipment

Emerson Confidential
Emerson Confidential
Refrigerant Comparisons

134A 407C 410A

Glide 0 10F <1F
HGWP .28 .37 .44
Pressure @130 F 199 313 479
Capacity (% R-22) 65% 98-105% 149-155%
Heat Transfer Slightly Less Same Higher
Tubing Size Larger Same Smaller
System Performance Slightly Less 95-100% 98-104%
System Cost Increase Same Lower
Redesign Req’d Significant Minor Significant

Emerson Confidential
Special Applications

When accurate temperature and humidity control is a must:

• Metrological rooms

• Laboratories

• Microelectronics

• Textile industry

• Paper industry

• Tobacco industry

Emerson Confidential
 Circuit logic

Condenser

3-way
Thermostatic modulating
valve valve

HOT GAS COIL

Compressor
Evaporator

Emerson Confidential
HIMOD-S Constant Version
 Keep environment control
also in case of partial load
 Very close control of
temperature and humidity
(±0.3°C; ±2%RH)

Emerson Confidential
Dual Circuit Screw Compressor
Air Cooled Chillers

Chiller
L
Q

Superchiller

L
Q

kW 0 300 400 500 600 700 800 900 1000 1100 1200

Emerson Confidential
 Main Features
 Integration with indoor air conditioners
 Supersaver
 @connectivity

MATRIX  Reliability, BITZER screw compressor

 High efficiency and low environmental impact

 Seasonal Efficiency
 Energy saving
 Low noise
 Refrigerant:R407C

 Capacity control from 12.5 or 25 to 100%

 Working limits to 44 °C at full load

Emerson Confidential
 Superchiller
Chiller with Freecooling module
 Built-in Freecooling section

Emerson Confidential
Control During Compre s s or Ope ra tion
Ambie nt S e ns or
4
t to Inle t Eva pora tor Outle t S e ns or
Te mpe rature Inle t S e ns or
Fre e ze Prote ction
Control
S lide Puls ing

1 2 3
Fre e Cooling Eva pora tor
Inle t S e ns or
DX Fa ns FC Compre s s ors
t to Ambie nt (from P re s s ure )
Actua tor

Emerson Confidential
Control During Fre e cooling Ope ra tion
Ambie nt
4 S e ns or

Eva pora tor Outle t S e ns or

t = OK Inle t S e ns or

1 2 3
Fre e Cooling Eva pora tor
Inle t S e ns or
FC Fa ns FC
(from te mpe ra ture )
Actua tor

Emerson Confidential
 Control During FC + DX Ope ra tion
Ambie nt
4 S e ns or

Eva pora tor Outle t S e ns or

t = OK Inle t S e ns or

1 2 3
Fre e Cooling Eva pora tor
Inle t S e ns or
FC + DX Fa ns FC Compre s s ors
(from P ress ure )
Actua tor

Emerson Confidential
Superchiller
Chiller with Freecooling module

Santiago, Chile

 Chiller
 Superchiller (-24%)

Emerson Confidential
CW Air Conditioning Systems
Normally in a CW system, each AC unit modulates the
cooling capacity by means of a 3-way valve:

An excess of capacity results in a by-pass of the AC coil.

MATRIX – Matrix Chiller HIMOD - chilled water
10°C

13°C
15°C 15°C

Emerson Confidential
Benefits of System Control Integration
With combined action of intelligent software
and functions of @connectivity

It is possible:

• To optimize the plant resources

• To keep steady desing conditions

• To minimize Energy Consuption

Emerson Confidential
What is @-connectivity
 COMUNICATION
 Company Intranet IP Network
Ethernet

PROCESS KNOWLEDGE
 Easy rules to program

PC allows to
monitor all
 INTEGRATION functions of all units
 Controll & exchange info w/ and programming
all units in a/c chiller system strategy of
@connectivity

Emerson Confidential
Some function of @connectivity

“Supersaver” (Energy Saving)

 De-humidification

 Safety Working

 Automatic change of Set-Point

Emerson Confidential
Examples of @-connectivity
IF heat load decrease: “Supersaver
” - SUPERCHILLER
MATRIX 10°C
HIMOD - chilled water

Instead of keeping a low

setpoint in the Chiller and by-
pass the AC units……

HIGHER Set-Point of Chiller

15°C
and 20°C

CONSTANT water flow MATRIX - SUPERCHILLER 15°C HIMOD - chilled water

> + Freecooling!!!
20°C 20°C

Emerson Confidential
Process at FULL LOAD
Set Point

26 25 24 23 22 15 °C 10 °C
Room Temperature
Percentage of water in the AC unit

100% NO by-pass

23 23

100% 100%
22……...26 22……...26
70%

25 25
50%
100% 22……...26 100% 22……...26

30%

24 24

0% FULL by-pass
100% \ 22……...26 100% 22……...26

Emerson Confidential
 Process at 50% LOAD Standard Chiller
Set Point

26 25 24 23 22 12.5 °C 10 °C
Room Temperature
Percentage of water in the AC unit

100% NO by-pass

23 23

30% 30%
22……...26 22……...26
70%

25 25
50%

70% 22……...26 70% 22……...26

30%

24 24

50% 50%
\ 22……...26 22……...26
0% FULL by-pass

Emerson Confidential
 Process at 50% LOAD Matrix/Himod System
Set Point 15 °C
26 25 24 23 22
12.5 °C
Room Temperature
Percentage of water in the AC unit

100% NO by-pass
23 23

50% 50%
22……...26 22……...26
70%

25 25
50%
100% 22……...26 22……...26
100%

30%
24 24

60% \ 22……...26 80% 22……...26

0% FULL by-pass

Emerson Confidential
Integration with HPAC Fan Coils
 Liebert HIROSS HPAC indoor units can obtain via ‘Supersaver
System’, higher energy savings and thus the system SEER
 The percentage of energy saving can be greater than 35%
 This solution does not require any mechanical modification

60
chiller
Energy consumption [MWh]

Superchiller
50
Superchiller + Supersaver

40

30

20

10

0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Emerson Confidential
 Shelter & Small Cabinet Applications

Hisp

Hiwall

Hiline

kW 0 5 10 15 20

Emerson Confidential
 HiwallTT Main Features

 Cooling capacity 5 to 21 kW

 “Invest-as-you-grow” design
Hiwall TT

 Auto-test software

 Plug-type evaporator fan

 Innovative condenser fan design

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Autotest & Self-Commissioning

 Microface controller
Hiwall TT
 Complete automated cycle
– Evaporator fan
– Compressor
– Heaters
– Freecooling damper
– Alarms
 No parameter adjustment is needed
 No skilled technicians needed
Emerson Confidential
 Hiwall TT Main Features

 Cooling capacity up to 21 kW

 Scroll compressor
Hiwall TT

 Thermostatic valve

 Plug-type evaporator fan

 Innovative condenser fan design

Emerson Confidential
Hiwall TT New features

 “Invest-as-you-grow” design
Hiwall TT
 Wall cut-out compatibility

 Fast plug connectors

 Anti-vandalism grids

 Auto-test software

 Lift-up capability

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Invest The same wall cut-outs fit the whole range
No further modifications from 5 to 21 kW
as You Grow

5-6 kW 8-13 kW 15-21 kW

Hiwall TT

Time Technology KW

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Autotest &
Self-Commissioning

 New Microface parameter “TST”

Hiwall TT
Complete automated cycle
– Evaporator fan
– Compressor
– Heaters
– Freecooling damper
– Alarms
 No parameter adjustment is needed
 No skilled technicians needed
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 Energy Efficiency

 EER increased by 20% and more

 Higher indoor airflow (+10%)
 Larger evaporator
Hiwall TT
 Highly efficient components

 Higher fresh air Freecooling temperature

 Reduced energy consumption
 Reduced operation cost

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 Microface 48VDC Control

Hiwall TT  Direct 48VDC supply to main board

 No DC/DC converter

 On Hiwall TT only

 Settable evaporator fan speed

 Including new features such as auto-test and DX+FC

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 Enhanced 48VDC Operation

 DC fan consumption reduced by 30% on PO

 Higher indoor airflow (+10% on PO)
Hiwall TT  New Microface 48VDC
 Automatic switch to emergency parameters

 More energy available for TLC equipment

 Longer operation during mains shortage
 Optimised EMC characteristics

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 Economizer Option
Energy Saver
Use outside fresh air to cool down by means of a modulating damper, while the
compressor is on stand by mode

Me chanical cooling Fre e cooling m ode

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 Emergency Cooling Concept

Two DC power “Plug Fans” for higher reliability, redundancy and energy
efficiency

230V ac

22.0

48V dc

Redundancy and energy

DC Batteries efficiency to maximize the
availability of the system
Example for 48Vdc/230Vac supply

Emerson Confidential
Microface 48VDC Control

HiwallTT

 Direct 48VDC supply to main board

 No AC to DC converter

 Settable evaporator fan speed

 Automatic switch to emergency mode

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Operating conditions of a BTS
with & without Emergency Cooling Hot spots without Emergency Cooling

Room Temp. 60
[°C]
Without Emergency
50 Cooling

With Emergency Cooling

40

Outdoor Temp.

30

20
Operating Time [h] 0 0.5 1 1.5 2 2.5
According to the ETSI norms, with “EMERGENCY COOLING” a maximum
temperature gradient of 0,5 *K can be achieved

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 Noise Level 45 dBa @ 3 mtrs

 V2 ambient fan speed control soon available

Hiwall TT  SPL reduction up to 10 dB(A)

 Less environmental disturbance

 Less restriction for site location

 Less complaints from neighbors

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 Small Cabinet Applications
Heat Management
system:
Heat Exchangers or
Active Air Conditioners

Internal air ducting

to TLC Equipment

Emerson Confidential
HCS4U, Example of Installation
Acoustic attenuator
weather-proof plenum

Two HCS4U units per cabinet

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HCS4U System
– Air discharge: downflow.
– Built-in microprocessor control with adjustable parameters.
– Alarms detection and storage in local memory.
– Fresh air Free cooling (FC) operation, modulating control.
– 48VDC Emergency Cooling (Evaporator fans, FC, control).
– R134a ozone-friendly refrigerant.
– Operating ambient temperature: -20°C to +45°C.
– Maximum ambient temperature: -45°C to +55°C.
– Max. outdoor noise: 50 dB(A) @ 1m (door mounted silencers).
– Sensors: Clogged air filter, airflow loss, indoor, outdoor and supply air temperature.

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Liebert Product Range

DataMate

MiniMate

Challenger

Himod

kW 0 10 20 30 40 50 60 70 80 90 100

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DataMate

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DataMate Flexibility

May be wall or floor

mounted
1.5, 2 & 3-tons
Applications:
Telecom POPs, QC
Labs & Data Centers

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MiniMate
1 to 8 Tons

System mounts within ceiling frame

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 MiniMate
Product Features

 Scroll compressor
– Energy efficiency
– Higher reliability
 Quiet operation

 Typical applications
– Data processing
– Telecomm sites
– Hospital rooms
– Clean rooms
– Metrology labs

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MiniMate 1 to 8 Tons

 Electric Reheat
– Reheat Capacity = Sensible Capacity
 SCR Controlled Reheats
– Compressor runs continuously
– Reheat element modulates for very tight temperature control applications

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MiniMate
2, 3, 5 & 8-Tons

Up to 2” of External Static
Pressure for Hospitals and
Clean Rooms

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MiniMate Key Options
 Disconnect Switch
 Hot Water Reheat
 SCR Reheat
 Firestat
 Larger Humidifier
 Filter Clog Alarm
 Smoke Detector
 DX & CW Cooling
 Hot Gas Bypass

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Challenger 3 & 5 Tons

Upflow
For ducted systems Downflow
or free discharge For raised floor

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 Challenger Product Features

 Scroll compressor
– Higher efficiency &
reliability
 Serviceable from the front
 Infrared humidifier
 Coaxial Water Condenser
– Longer life than brazed
plate heat exchanger
 Stainless steel fin-tube reheat
– Lower surface temperature

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Liebert Product Range

Deluxe DX

Deluxe CW

ICX DX

ICS CW

kW 0 10 20 30 40 50 60 70 80 90 100

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Deluxe Product Description
 20-100 kW (6-30 ton) Precision Air
Conditioning System for Critical
Electronic Areas:
– Computer Rooms
– Telecommunications
Equipment Rooms
– Process Control Rooms

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 Deluxe Product Features

 Main Features
– Semi-Hermetic Compressor
– A-frame evaporator
– Infrared Humidifier
– 3-stage SS reheat
– 2 levels of controls
– Shell & Tube condensers

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Deluxe Product Features
 Semi-hermetic Compressors:
– EER 11.7
– Reliability
– Quiet Operation
 Optional 4-Step Control
– Tighter Temperature Control
– Higher System Energy Efficiency

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4-Step Summary
 Benefits
– Temperature Stability
– Less Compressor Cycling, Longer Life
– Better Load Matching
– Longer ‘On’ Cycles
– Slower Rates of Change
– Lower Inrush Currents
– Softer Starts

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 Deluxe Product Features

4 Step Operation
 Step 1 - One Compressor
Unloaded
 Step 2 - Both Compressors
Unloaded
 Step 3- One Unloaded, One Full
Capacity
 Step 4 - Both Compressors Full
Capacity

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Scroll Compressor
 One Moving Component
– Energy Efficiency
• (11.3 EER)
– Reliability
• 52% Reduction in Failure rate
from Hermetic Compressor it
Replaced
• Liquid Refrigerant Ok
– Quiet Operation

Emerson Confidential
 CARLYLE 06D Vs COPELAND SCROLL

L ie b e r t C o r p o r a t io n C a r ly l e C o m p r e s s o r

C AR LY LE 0 6 D V s C O P E LAN D S C R O L L
EER C o m p a r is o n w ith R-22 @ 4 5 F S S T
35
Ca rly le 0 6 D S -H
30
0 6 D ’s a r e 2 to 2 0 % Co pe la nd S c ro ll
25 h ig h e r E E R !
Ty pic al Co pe S - H ??
20

15

10
80 F 90 F 10 0 F 110 F 12 0 F 13 0 F
S A T U R A T E D C O N D E N S IN G , F

Emerson Confidential
 Theory of Infrared Humidification

Reflector
Infrared Bulb

Air Flow

Grains of
pure moisture

Solids in water driven to bottom

Standpipe
Emerson Confidential
 Deluxe Product Features

 Infrared humidifier
– Fast response, 6 seconds
– Emits only pure vapor
– Microprocessor based flush/fill rate
– Not conductivity dependent
– Bypass air used
 Optional steam canister humidifier
– Water quality affects capacity
– Offered to meet competitive specifications

Emerson Confidential
 Deluxe System3
Product Features

 A- Frame evaporator coil

– Scrambled circuit
• One compressor Delivers
60%of unit’s capacity
– High surface area, Enhanced fin
surface for higher SHR
– Stainless steel drain pan

Emerson Confidential
Liebert Product Range

Intelecool

Rack Cooler

Datacool

kW 0 10 20 30 40 50 60 70 80 90 100

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InteleCool2
1.5 to 5 Tons

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InteleCool
Options

– Scroll Compressor
– Aluminum Panels
– DUC o Tele2 Controls
– Right or left hand
Compressor
– Free Cooling Damper
– Economizer

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Complete Microprocessor Control
System

Microface E control

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 Connectivity - the evolution

Hiromatic EVOLUTION

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 Hiromatic
Hiromatic Evolution
Evolution

New
keyboard

Emerson Confidential
 Hiromatic
Hiromatic Evolution
Evolution
M ICRO NEWS
 LCD display: 240X64 dots
 Back Light Voltage board: improved visibility
 New Microcontroller: 80C557 Philips

 Clock frequency: higher performance with lower

frequency 32KHz
 EPROM/FLASH memory: 2 and 4 Mbit
 RAM memory: 256 Kbit
 Time and date module: powered by a LI-battery
CR2032
 proprietary Hirobus: 2 connectors (RJ45 Ethernet like)

 proprietary Hironet: 2 connectors (RJ9 Telephone like)

Emerson Confidential
Answers to be given:

 “Our actual Control System seems to be

complicated, at least it is very complex,
potential problems at start-up”

 “Which are the Features, Competitors do not

have?”

 “What is the added value of the new System?”

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Self Setting
Step 1: Self Detection

 Each Unit detects its Sensors automatically

 The System detects the Number of connected

Units automatically

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Self Setting
Step 2: Self Setting of Control Parameters
according:

 Size of Installation (available Units in Total)

 Number of Standby Units

 Available Components

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Answer : Self Setting
 How to activate Auto-Setup

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Self Setting
The Auto-Setup will calculate permanently:

 Proportional Band for Temperature and

Humidity
 Integration Time for Temperature and
Humidity

 Teamwork Mode

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Self Setting
Teamwork Mode 1:
 All Temp and Hum values are shared, all connected
Units work as 1 multi-step unit.
 … works perfectly in small and balanced installations

Teamwork Mode 2: (enhanced in Flexibility)

 Takes care also over unbalanced installations
 … is a kind of Stand-alone Mode, with interaction
from the System

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Introducing: The Setup-Assistant.

 The Setup-Assistant guides you step-by-step

through all settings of the System, he doesn't
forget anything.
 The Assistant’s questions can be answered
easily from “everybody”:

 Perfect Setup guaranteed.

Emerson Confidential
The Setup-Assistant.

Emerson Confidential
Answer 2: new Features
 Hiromatic Menus with Graphical Icons
 Online Help available, 175 pages of detailed description
 8 days Graphic Data Record for Temperature and Humidity
 12 hours Graphic Data Record for Temperature and Humidity
 Microface with Real Time Clock, extended E2Prom and RAM
Memory: Status Reports and Graphics are no more lost after
Power Off’s, everything remains stored.

 Hirolink SMM: The Unit transmits also Parameters, like:

Setpoints, actual Temperatures / Humidity etc.

Emerson Confidential
 Hiromatic Icons

170 Emerson Confidential

Online Help (175 pages)

Emerson Confidential
Answer 3: Self-Diagnostic System
The System monitors itself:

 by use of the “Wellness Calculation” of

components
 which results in
“Next Maintenance Calculation”

Emerson Confidential
Self-Diagnostic System
Wellness Factor readings:
• Number of components starts
• Number of Power-Off’s
• Average operating time
• Number of Alarms

• … will give Information about component’s

wellness.

Emerson Confidential
Self-Diagnostic System
 Example: Information on Compressor 1

Registered Components:
Fan(s)

Compressors

Heaters

Humidifier

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Self-Diagnostic System
The result of Wellness Calculation leads to the „Next
Maintenance Calculation“

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Next Maintenance Indication
 Main Indication Window on Display

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 Summary
 Hiromatic E with Icons
 175 pages of Online-Help
 Easy Setup using the Assistant
 Auto-Test
 Auto-Setting of Parameters
 8 days Graphic Data Record
 Component’s behaviour is recorded and gives Wellness-
Feedback
 Wellness Calculation results in “Next Maintenance Time”
 SMM: Unit gives Values to Mobile Phones

Emerson Confidential
 Thank You

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