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Simovert

The document discusses Siemens SIMOVERT MasterDrives adjustable frequency drives. It describes how the drives work, including converting incoming AC power to DC using a rectifier, then converting it back to AC of a controlled frequency using an inverter to control the speed of an AC motor. It also outlines the different components of the drive system, parameters that can be configured, and how connectors and binectors are used to exchange signals within the system.

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Ramez Yassa
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© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
424 views

Simovert

The document discusses Siemens SIMOVERT MasterDrives adjustable frequency drives. It describes how the drives work, including converting incoming AC power to DC using a rectifier, then converting it back to AC of a controlled frequency using an inverter to control the speed of an AC motor. It also outlines the different components of the drive system, parameters that can be configured, and how connectors and binectors are used to exchange signals within the system.

Uploaded by

Ramez Yassa
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Siemens SIMOVERT MasterDrives

DA-1-221101
Siemens SIMOVERT MasterDrives

Contents
1. Inverters
2. Rectifier Regeneration Unit
3. Optional boards
4. Replacing components

DA-2-221101
Siemens SIMOVERT MasterDrives

Speed of an AC motors

120 ·AC frequency


synchronous speed 
number of poles

DA-3-221101
Siemens SIMOVERT MasterDrives

Adjustable frequency drive

An inverter is a bridge that converts DC power into AC


power or AC power into a controlled form of AC power.

DA-4-221101
Siemens SIMOVERT MasterDrives

Adjustable frequency drive

Master Drives are available in the following versions:

 as drive converter, i.e. including a rectifier to generate a DC


link voltage,

as inverter which can be connected to a common DC link


voltage, generated using a DC link, which is either supplied
from a rectifier unit (RU) or from a rectifier-regenerative
feedback unit (RRU).

DA-5-221101
Siemens SIMOVERT MasterDrives

Adjustable frequency drive

Inter-
Rectifier mediatec Inverter
ircuit M

Control and regulation card

DA-6-221101
Siemens SIMOVERT MasterDrives

Adjustable frequency drive

Inter-
Rectifier mediatec Inverter
ircuit M

Control and regulation Control and regulation

DA-7-221101
Siemens SIMOVERT MasterDrives

Usual connection
3x380 V
50 Hz
The common rectifier is
suitable for connecting
several inverters to a
R e c t ifie r common DC bus. This
permits the exchange of
energy between motoring
C o m m o n D C lin k and generating drives, and
P
thus saves energy.
N

In v e r te rs

M M M M M
~ ~ ~ ~ ~

DA-8-221101
Siemens SIMOVERT MasterDrives

Circuit principle of the inverter

DA-9-221101
Siemens SIMOVERT MasterDrives

Principle of operation of an inverter

DA-10-221101
Siemens SIMOVERT MasterDrives

Principle of operation of an inverter

Gating signals over time for the two inverter phases L1, L2 and the
associated phase to phase output voltage. The magnitude of the voltage
pulses corresponds to the DC link voltage

DA-11-221101
Siemens SIMOVERT MasterDrives

One line diagram of the inverter

Inverter external
DC link supply
OP1S

Inverter

USS
PROFIBUS

Motor
Encoder

DA-12-221101
Siemens SIMOVERT MasterDrives

Control Unit / Vector Control


CUVC – Control Unit

Digital inputs
and outputs

Analog inputs
and outputs

Pulse encoder and


motor temperature

DA-13-221101
sensor
Siemens SIMOVERT MasterDrives

Parameters
Parameter Parameter Parameter Parameter Dimension
name number index value

Motor Rtd Amps P102.001 = 6.1 A


Control parameters

Pxxxx Setting parameter <1000

rxxxx Visualization parameter <1000

Free blocks

Uxxxx Setting parameter 2000 and < 3000

nxxxx Visualization parameter 2000 and < 3000

DA-14-221101
Siemens SIMOVERT MasterDrives

Data Sets

4 Function data 4 Motor data 2 BICO data Fixed


sets FDS sets MDS sets BDS parameters

Data sets can be


copied
(P362...P364)

Example: P462.0 P443.0 Src1 MainSetpoint P070 Order number


Accel. Time 1 P128.0 Imax 1
P443.1 Src2 MainSetpoint P071 Line Volts
P462.1 Accel. Time 2 P128.1 Imax 2
r006 DC Bus Volts
P462.2 Accel. Time 3 P128.2 Imax 3
r826.1 PCB Cod Slot A
P462.3 Accel. Time 4 P128.3 Imax 4
...

DA-15-221101
Siemens SIMOVERT MasterDrives

Changing Datasets

Function Datasets Motor Datasets BICO Datasets


selection: selection: selection:

P577 P579
0 1 0 1
P590
0 1
0 FDS1 FDS3 0 MDS1 MDS3
P576 P578 BDS BDS
1 FDS2 FDS4 1 MDS2 MDS4 1 2

Visualisation: Visualisation: Visualisation:


r013 r011 r012

DA-16-221101
Siemens SIMOVERT MasterDrives

Connectors and binectors


Connectors and binectors are elements which are used to exchange
signals between individual function blocks.
Connectors can be likened to storage locations which are used to archive
"analog" signals.
Connector
name Connector
name

M(set,n-Reg.)
n(set,smooth)
K0153
KK0150

Identification Connector Identification Connector


letter number letter number

The identification letter depends on the numerical representation:


K Connector with word length (16 bit)

DA-17-221101
KK Connector with double-word length (32 bit, increased accuracy)
Siemens SIMOVERT MasterDrives

Connectors and binectors


Function blocks archive the binary (digital) output information in binary
connectors, the binectors. Binectors can therefore be likened to storage
locations used for storing binary signals.
On account of their definition, binectors can only assume the two states "0"
(logically no) and "1" (logically yes).

Binector
name

Accel active

B0201

Identification Binector
letter number

DA-18-221101
Siemens SIMOVERT MasterDrives

BICO system
Selecting setpoint with wires: Selecting setpoint with parameterization:
10 V
MOP Setpoint from
KK0058 Connector
0V MOP

!
10 V
P443
Fixed Fixed

Binectors + Connectors = BICO system


KK0044 KK
Setpoint Ramp Setpoint
0V function Ramp
generator function
Analog input Setpoint from generator
KK0011
0 ... 10 V analog input

Parameter: P443 = 0058

Logic operation with wires: Logic operation with parameterization:


DIN 1 DIN 1 B0010
DIN = Digital input

U221
DIN 2 DIN 2 B0012 .01
& B
.02
DIN 3 DIN 3 B0014 B
.03 &
B
DIN 4 DIN 4 B0016
Integrated Free block
DIN 5 AND gate DIN 5 B0018

!
DIN 6 DIN 6 B0020 Binectors

Parameters: U221.01 = 0010

DA-19-221101
U221.02 = 0014
U221.03 = 0020
U950.78 = 4 (time slot)
Siemens SIMOVERT MasterDrives

BICO Datasets

Hardware Software

-X101 P590 = 0 BICO Dataset 1


P590
DIO3 P590 = 1 BICO Dataset 2
B1014
24 Vdc

CUVC

Switch opened  DIOI3 Low  B1014 = 0


Switch closed  DIO3 High  B1014 = 1

DA-20-221101
Siemens SIMOVERT MasterDrives

Local and remote mode


Remote mode: drive is controlled by PLC through the
Profibus network.
Local mode: drive is controlled via OP1S panel.

BICO Dataset 1

P554.01=B3001 ON/OFF1
Remote mode
P565.01=B3007 Fault Reset
=0
P590 BICO Dataset 2
=1 P554.02=B2001 ON/OFF1
Local mode
P565.02=B2007 Fault Reset

DA-21-221101
Siemens SIMOVERT MasterDrives

Parameterazing methods
PMU Panel Parameters copy: Backup of data:
1.


<

O P
<

Manually create
OP1S Panel Download
2. 7 8 9
4 5 6
1 2 3
0

7 8 9
4 5 6
1 2 3
I 0
7 8 9 7 8 9
4 5 6 4 5 6
O 1 2 3 1 2 3

Up to 5 data sets in OP1S


0 0
7 8 9

1
5

2
6

3
Upread
0

3. PC with SIMOVIS
Download

Floppy or hard disk


Upread

DA-22-221101
Siemens SIMOVERT MasterDrives

PMU – Simple Operator Panel


Display

Raise/lower to select:

Switch-on Parameters

Switch-off Indices
Parameter values

Fault acknowledgement
and changeover between:
Parameter number
Parameter index

DA-23-221101
Parameter value
Siemens SIMOVERT MasterDrives

PMU - Display

Example:
Operating status: from 0 to 21
Operating status º009
Parameter r001
Actual frequency 16.47
Fault F035
The most important statuses:
Parameter number P800
008 Start inhibit
Parameter index .001
009 Ready for ON
Parameter value 50.00
011 Ready for operation
014 Operation

DA-24-221101
Siemens SIMOVERT MasterDrives

PMU - Simple Operator Panel

With the toggle key, you can change over:


from the parameter number to the parameter index
from the parameter index to the parameter value
from the parameter value to the parameter number

If the parameter is not indexed, you can jump directly


from the parameter number to the parameter value.

DA-25-221101
Siemens SIMOVERT MasterDrives

OP1S Operator Control Panel

DA-26-221101
Siemens SIMOVERT MasterDrives

OP1S Operator Control Panel


The operator control panel (OP1S) is an optional input/ output device which can be used for
parameterazing and starting up the units. Plain- text displays greatly facilitate
parameterization.

The OP1S has a non- volatile memory and can permanently store complete sets of
parameters. It can therefore be used for archiving sets of parameters but, first, the
parameter sets must be read out (upread) from the units. Stored parameter sets can also be
transferred (downloaded) to other units.

The OP1S and the units to be operated communicate with each other via a serial interface
(RS485) using the USS protocol.

The OP1S can be operated at baud rates of 9.6 kBd and 19.2 kBd and is capable of
communicating with up to 32 slaves (addresses 0 to 31). It can therefore be used in a point-
to- point link (e. g. during initial parameterization) or within a bus configuration.

The plain- text displays can be shown in one of five different languages (German, English,
Spanish, French, Italian). The language is chosen by selecting the relevant parameter for
the slave in question.

DA-27-221101
Siemens SIMOVERT MasterDrives

OP1S – selection of the parameter


Parameters can be selected directly through input of the parameter
number via the keyboard of the OP1S. The following interrelationships
apply:

Displayed Number to be
number keyed in on OP1S

Basic converter rxxx, Pxxx (0)xxx


parameter Uxxx, nxxx 2xxx
Technology board Hxxx, dxxx 1xxx
parameter Lxxx, cxxx 3xxx

DA-28-221101
Siemens SIMOVERT MasterDrives

Control of the inverter


Inverter can be controlled via:
1. terminal strip (CUVC and extended boards)
2. OP1S
3. Automation master (via PROFIBUS)
4. Combination of the 1., 2. and 3.
5. PC + Drive Monitor

DA-29-221101
Siemens SIMOVERT MasterDrives

Control word 1
Parameter Bit Command
No.
P554 0 ON/OFF 1 command; 1=ON, 0=OFF1

P555, P556, P557 1 OFF2 command; 0=OFF2

P558, P559, P560 2 OFF3 command; 0=OFF3

P561 3 Inverter enable command; 1=inverter enable, 0=inverter inhibit

P562 4 Ramp-function generator inhibit command

P563 5 Ramp-function generator hold command

P564 6 Setpoint enable command

P565, P566, P567 7 Acknowledge command; (L  H) in the FAULT condition (007).

DA-30-221101
Parameter value shows the source of the command!
Siemens SIMOVERT MasterDrives

Control word 1
Parameter Bit Command
No.
P568 8 Inching 1 ON command

P569 9 Inching 2 ON command

10 Control from the PLC command

P571 11 Clockwise rotating field command

P72 12 Counter-clockwise rotating field command

P573 13 Command to raise the motorized potentiometer

P574 14 Command to lower the motorized potentiometer

P575 15 Command external fault 1; 0=External Fault 1

DA-31-221101
Siemens SIMOVERT MasterDrives

Control word 2
Parameter Bit Command
No.
P576 16 Function data set FDS bit 0 command

P577 17 Function data set FDS bit 1 command

P578 18 Motor data set, MDS bit 0 command

P579 19 Motor data set, MDS bit 1 command

P580 20 Fixed setpoint FSW bit 0 (LSB) command

P581 21 Fixed setpoint FSW bit 1 (MSB) command

P582 22 Synchronizing enable command

P583 23 Restart-on-the-fly enable command

DA-32-221101
Siemens SIMOVERT MasterDrives

Control word 2
Parameter Bit Command
No.
P84 24 Droop/technology controller enable command

P585 25 Controller enable command

P586 26 Command, external fault 2; 0=External Fault 1

P587 27 Slave/master drive command

P588 28 Command, external alarm 1; 0=External alarm 1

P589 29 Command, external alarm 2; 0=External alarm 2

P590 30 Select, BICO data sets; 1=Data set 2, 0=Data set 1

P591 31 Main contactor checkback signal command

DA-33-221101
Siemens SIMOVERT MasterDrives

Pause

DA-34-221101
Siemens SIMOVERT MasterDrives

Controlling inverter via terminal strip


Terminal strip is used usually for hardware alarms and
faults. Only digital inputs are used.
For example:

-X101
P24
1
+24 V
3
MOTOR FAN CONTROL
4
BRAKE CONTROL

5
LOCAL

7
MAIN CONTACTOR

8
CONVERTER FAN FAULT

9
EMERGANCY FAST STOP

DA-35-221101
Siemens SIMOVERT MasterDrives

Control signal from OP1S panel


Bit in PZD word1
Key on OP1S Function Binector
(connector K2001)

ON/OFF key (I / 0) ON / OFF1 Bit 0 B2100

Reset Acknowledge Bit7 B2107

Jog Jog (inch) Bit 8 B2108

Enable positive direction of rotation Bit 11 B2111


Reverse
Enable negative direction of rotation Bit 12 B2112

UP key Increase motorized potentiometer Bit 13 B2113

DOWN key Decrease motorized potentiometer Bit 14 B2114

DA-36-221101
Siemens SIMOVERT MasterDrives

Parameterization for the control via OP1S


Key Function Parameter

ON/OFF1 P554=2100

Motorized potentiometer: P573 = 2113 (higher)


setpoint higher, lower P574 = 2114 (lower)
P443 = KK58 (main setpoint from motorized
potentiometer)
Jogging: P568 or P569 = 2108 (JOG SetPoint in P448)
Jog

Reversing: P571 = 2111 (positive direction of rotation)


P572 = 2112 (negative direction of rotation)
Acknowledge: P565, P566 or P567 = 2107
Reset

DA-37-221101
Siemens SIMOVERT MasterDrives

Drive Monitor (Simovis) Software

Brief overview of the functions of Drive Monitor:


Parameterazing drives
Drive diagnostics
Entering setpoints

DA-38-221101
Siemens SIMOVERT MasterDrives

Drive Monitor – status of the drive

DA-39-221101
Siemens SIMOVERT MasterDrives

Drive Monitor – selecting the connector

DA-40-221101
Siemens SIMOVERT MasterDrives

Drive Monitor – Trace

DA-41-221101

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