B.

SIEMENS DRIVE DESIGN

B.01 SIEMENS
DC DRIVES
EQUIPMENTS

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B. SIEMENS DRIVE DESIGN
B.02 SIEMENS
AC DRIVES
EQUIPMENTS

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B. SIEMENS DRIVE DESIGN
B.03 DC DRIVE CABINET

ELECTRONIC
BOX FOR
CONTROL AND
OPTIONAL
BOARDS
(MAX.OF SIX SLOTS
AVAILABLE)

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B. SIEMENS DRIVE DESIGN
B.04 AC DRIVE CIRCUIT PRINCIPLE

PMU Unit
Optional Terminal strip 8888

boards P

Control electronics

X300 Serial port

interface

C/L+
D/L-

U1 U2
Motor
V1 V2
terminals
W1 W2

PE1 PE2

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B. SIEMENS DRIVE DESIGN
B.05 AC DRIVE CABINET

ELECTRONIC
BOX FOR
CONTROL AND
OPTIONAL
BOARDS
(MAX.OF SIX SLOTS
AVAILABLE)

POWER
STACK
DC BUS
CAPACITORS
MOUNTING
SURFACE

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B. SIEMENS DRIVE DESIGN
B.06 DC DRIVE CUD1 HARDWARE

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B. SIEMENS DRIVE DESIGN
B.07 DC DRIVE CUD2 HARDWARE

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D. SIEMENS DRIVE DESIGN
D.05 DC DRIVE TERMINAL BLOCK MEANING
Binary control
inputs and outputs
Binary inputs
X161
X171 Serial
Serial interface 2 interface
RS485 3 RS485
X162

Pulse encoder input X172 Binary

inputs
and X163
outputs
Analog inputs - set X173
point inputs,
reference voltage;
Temperature sensor Analog
inputs X174 X164
inputs and
outputs;
Temperatur
Analog X175 e sensor
outputs

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B. SIEMENS DRIVE DESIGN
B.08 AC DRIVE HARDWARE

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B. SIEMENS DRIVE DESIGN
B.09 Interface with automation

The interface (status, commands, alarms,

references, etc.) can be realized in different ways:

• Hardware connections
• Remote I/O
• Serial communication boards via Profibus,
installed on the converter controller
• PLC (only for drives different from Siemens)
• OPS1/PMU local control

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B. SIEMENS DRIVE DESIGN
B.10 Setting new standards in software functionality

Software structure
BICO -  Two powerful processors
technology (80C163 and 80C167) handle
all closed-loop and drive
control functions for armature
and field circuits

 The control functions are

realized using program
modules which can be
connected per parameter

 All important points of the

control are accessible via
BICO (binectors and
connectors)

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B. SIEMENS DRIVE DESIGN
B.11 CONNECTING PROGRAM MODULES EXAMPLE

P100
74
ADDER
P101 75

80
P160
RAMP 93
FUNCTION
P161 GENERATOR 94

81
P120 80
PID
81
REGULATOR
P121
82

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B. SIEMENS DRIVE DESIGN
B.12 Firmware example

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B. SIEMENS DRIVE DESIGN
B.13 Identification of parameter type

• P xxx.x Parameter number

• r xxx.x Reading parameter

• U xxx.x Parameter number extended set

• n xxx.x Reading parameter number extended set

• K xxx Output variable

• KK xxx Double register output variable

• B xxx Binary output

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B. SIEMENS DRIVE DESIGN

B.14 PARAMETERS

Parameter Parameter
number value
Parameter Parameter Parameter
name type index Dimension

Motor Rtd Amps P 102.001 = 6.1 A

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B. SIEMENS DRIVE DESIGN
B.15 DATA SETS

4 Functions data 4 Motor data 2 BICO data Fixed

Sets FDS Sets MDS Sets BDS parameters

Data sets can

be copied
(P362….P364

Examples: P462.0 Accel. Time P128.0 I max. 1 P443.0 Src1 Main P070 Order number
1 P128.1 I max. 2 Setpoint P071 Line Volts
P462.1 Accel. Time P128.2 I max. 3 P443.1 Src2 Main r006 DC Bus Volts
2 P128.3 I max. 4 Setpoint
P462.2 Accel. Time
3
P462.3 Accel. Time
4

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B. SIEMENS DRIVE DESIGN
B.16 Firmware configuration

FIRMWARE FUNCTION FREE

ACCESS BLOCKS BLOCKS
PARAMETERS
RAMP
AND OR
GENERATOR
SPEED
SPEED SET REGULATOR TIMERS
DIGITAL -
POINT PID
ANALOG I/O CURRENT
INTERFACE TORQUE REGULATOR
FIX SET
CONTROL POINT

COMUNICATION
INTERFACE
CONTROL WORD STATUS WORD

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B. SIEMENS DRIVE DESIGN

B.17 Operational logic sequences enable

Drive logical sequences are controlled through specifics

words:

• Control word 1
• Control word 2
• Status word 1
• Status word 2

Control words represents the interface inputs between the

application configuration and the regulator process, Status word are
the outputs. Several inputs can be programmed as well as outputs
can be used in customer application.

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B. SIEMENS DRIVE DESIGN

B.18 Control word diagram example

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B. SIEMENS DRIVE DESIGN

B.19 DC Drive control word signals

Control word 1 Control word 2

Bit 0 Shutdown via ramp function Bit 16 Select function data set bit 0
generator Bit 17 Select function data set bit 1
Bit 1 Pulse disable, motor coast down Bit 18 Spare
Bit 2 Quick stop Bit 19 Spare
Bit 3 Converter enable, pulse enable Bit 20 Select fixed set point bit 0
Bit 4 Ramp function generator enable Bit 21 Select fixed set point bit 1
Bit 5 Start ramp function generator Bit 22 Spare
Bit 6 Set point enable Bit 23 Spare
Bit 7 Edge fault acknowledgement Bit 24 Enable droop, speed controller
Bit 8 Inching bit 0 Bit 25 Enable speed controller
Bit 9 Inching bit 1 Bit 26 External fault 2
Bit 10 Control request Bit 27 Master drive
Bit 11 Clockwise phase sequence Bit 28 External alarm 1
enable Bit 29 External alarm 2
Bit 12 Ccwise phase sequence enable Bit 30 Select BICO data set 1
Bit 13 Raise mot. potentiometer Bit 31 Check back main contactor
Bit 14 Lower mot. potentiometer
Bit 15 External fault 1

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B. SIEMENS DRIVE DESIGN
B.20 DC Drive status word signals

Status word 1 Status word 2

Bit 0 Ready to switch on Bit 16 Spare
Bit 1 Ready for operation Bit 17 Spare
Bit 2 Run Bit 18 Over speed
Bit 3 Fault active Bit 19 External fault 1 active
Bit 4 OFF2 active Bit 20 External fault 2 active
Bit 5 OFF3 active Bit 21 External warning active
Bit 6 Switch on inhibit Bit 22 Power section overload alarm
Bit 7 Warning active Bit 23 Converter over temperature
Bit 8 No set point actual value fault active
deviation detected Bit 24 Converter over temperature
Bit 9 PZD control request warning active
Bit 10 Comparison value reached Bit 25 Motor over temperature warning
Bit 11 Message low voltage active
Bit 12 Request to energize main Bit 26 Motor over temperature fault
contactor active
Bit 13 Ramp function generator active Bit 27 Spare
Bit 14 Positive speed set point Bit 28 Motor locked fault active
Bit 15 Positive speed set point Bit 29 spare
Bit 30 Spare
Bit 31 Spare

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B. SIEMENS DRIVE DESIGN
B.21 DC Drives main functions

By presetting the proper parameter the following

functions are available:

• Fixed values set point

• Motorized potentiometer
• Crawling set point
• Inching set point
• Brake control
• Friction compensation
• Torque limitation
• Automatic parameterization
• Square wave generator
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B. SIEMENS DRIVE DESIGN

B.22 AC Drive control word signals

Control word 1 Control word 2

Bit 0 Shutdown via ramp function Bit 16 Select fixed set point bit 0
generator Bit 17 Select fixed set point bit 1
Bit 1 Pulse disable, motor coast down Bit 18 Select motor data set bit 0
Bit 2 Quick stop Bit 19 Select motor data set bit 1
Bit 3 Inverter enable, pulse enable Bit 20 Select fixed set point bit 0
Bit 4 Ramp function generator enable Bit 21 Select fixed set point bit 1
Bit 5 Start ramp function generator Bit 22 Enable synchronizing
Bit 6 Set point enable Bit 23 Enable flying restart
Bit 7 Edge fault acknowledgement Bit 24 Enable droop, speed controller
Bit 8 Inching bit 0 Bit 25 Enable speed controller
Bit 9 Inching bit 1 Bit 26 External fault 2
Bit 10 Control request Bit 27 Master drive
Bit 11 Clockwise phase sequence Bit 28 External alarm 1
enable Bit 29 External alarm 2
Bit 12 Ccwise phase sequence enable Bit 30 Select BICO data set 1
Bit 13 Raise mot. potentiometer Bit 31 Check back main contactor
Bit 14 Lower mot. potentiometer
Bit 15 External fault 1

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B. SIEMENS DRIVE DESIGN
B.23 AC Drive status word signals

Status word 1 Status word 2

Bit 0 Ready to switch on Bit 16 Flying restart or excitation
Bit 1 Ready for operation active
Bit 2 Run Bit 17 Synchronism achieved
Bit 3 Fault active Bit 18 Over speed
Bit 4 OFF2 active Bit 19 External fault 1 active
Bit 5 OFF3 active Bit 20 External fault 2 active
Bit 6 Switch on inhibit Bit 21 External warning active
Bit 22 Converter overload warning
Bit 7 Warning active
active
Bit 8 No set point actual value
Bit 23 Converter over temperature
deviation detected
fault active
Bit 9 PZD control request
Bit 24 Converter over temperature
Bit 10 Comparison value reached
warning active
Bit 11 Message low voltage Bit 25 Motor over temperature warning
Bit 12 Request to energize main active
contactor Bit 26 Motor over temperature fault
Bit 13 Ramp function generator active active
Bit 14 Positive speed set point Bit 27 Reserve
Bit 15 Kinetic buffering flexible Bit 28 Motor pulled out blocked fault
response active active
Bit 29 Bypass contactor energized
Bit 30 Fault during synchronization
Bit 31 Pre charging active

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B. SIEMENS DRIVE DESIGN
B.24 AC Drives main functions

The following functions, activated by introducing a value in

the proper parameter, are included:

• Motorized potentiometer • Automatic restart (WEA)

• Kinetic buffering (KIB) • Temperature adaptation
• Flexible response (FLR) • Lifts and hoisting gear
• DC Bus voltage control • Loading firmware
• DC Current breaking
• Flying restart
• Automatic
parameterization

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B. SIEMENS DRIVE DESIGN
B.25 Freely-available software modules as software option

Customer
Features benefits

 Technological and  Technological functions

P333 (0) Siebzeit
0...10000ms PI controller with basic unit software,
P334 (0)
can be implemented
P332 (0)
-1 3
 Basic ramp-function generator without supplementary
K -1 2

1
K0123
 Speed and velocity computer hardware costs
0
 Processing of binary signals  Software modules simply
Logic functions (AND, NAND, inserted by
Y-Werte OR, XOR, changeover switch, parameterization.
P566.01 bis .10 (0)
memory, binector / connector No programming
y 10
converter, timers) knowledge necessary
y10

P565 (0) x -200% y

 Mathematical functions
K x1 x K0655
(adder, subtraction, divider
23
y1
x10
+200%
multiplier, absolute value
1
generator)
P567.01 bis .10 (0)
X-Werte
 Processing analog signals
(limit value generator,
memory, limiter, changeover
switch, min./max. sampling)
 Polygon curve characteristics,
Dead band

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B. SIEMENS DRIVE DESIGN
B.26 Technological functions in the drive
Technological
functions Can be flexibly applied
 Host- and bus systems are relieved

 In many cases a PLC is not necessary

 Cost savings

 Interfaces are reduced

 Open- and closed-loop control incorporated

in the drive i.e. locally

 Transparent plant/system overview due to

electronic box distributed configuration
in the
basic unit
 Less cabling and lower susceptibility to
interference

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B. SIEMENS DRIVE DESIGN
B.27 Single line diagram

OPS1

DC Link
Inverter
external
supply

Inverter

ProfiBus

Motor Encoder

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B. SIEMENS DRIVE DESIGN
B.28 Functional diagram

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B. SIEMENS DRIVE DESIGN
B.29 Parameterization diagram

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B. SIEMENS DRIVE DESIGN
B.30 Rectifier/Regenerating Unit

The RRU units are power electronics devices

for supply the DC voltage to the inverters. Are
suitable for connecting several inverters to a
common DC bus. This permits the exchange of
energy between motoring and generating
drives, and thus saves energy. According to
the power request, different size and types are
available: C, E, H and K. Also the output
current can be increased by connecting up to
two parallel units. To reduce harmonics on the
main supply 12-pulse operation is possible.

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B. SIEMENS DRIVE DESIGN
B.31 Rectifier/Regenerating Unit single line diagram

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B. SIEMENS DRIVE DESIGN
B.32 Rectifier/Regenerating Unit single line diagram

Load resistors to be adjust

to the proper power size

CUR

PCB

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B. SIEMENS DRIVE DESIGN
B.33 Technology board

Is a supplementary board that

performs various process-related
functions depending on the
installed software module.
The “Multi-purpose drive” software
module include technological
functions such as:

• Higher-level PID controller.

• Comfort ramp-function generator
• Comfort motorized potentiometer.
• Wobble generator
• 2 serial interfaces

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B. SIEMENS DRIVE DESIGN
B.34 T100 Technology Board

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