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ENG06.1 DisassyAssy InjectorR&R

The document provides instructions for removing and installing fuel injectors on an engine. It describes disconnecting the fuel line and wiring harness, removing the injector by passing a wire under the fuel passage and pulling it up. It then explains how to install the new injector by assembling the holder, temporarily tightening the mounting bolt and fuel line fitting, then fully tightening them along with reconnecting the wiring harness. Finally, it lists torque specifications for reinstalling additional parts like the rocker arm assembly and cylinder head cover.

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128 views12 pages

ENG06.1 DisassyAssy InjectorR&R

The document provides instructions for removing and installing fuel injectors on an engine. It describes disconnecting the fuel line and wiring harness, removing the injector by passing a wire under the fuel passage and pulling it up. It then explains how to install the new injector by assembling the holder, temporarily tightening the mounting bolt and fuel line fitting, then fully tightening them along with reconnecting the wiring harness. Finally, it lists torque specifications for reinstalling additional parts like the rocker arm assembly and cylinder head cover.

Uploaded by

Vik
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Technical Presentation Kit

SAA6DF140/125-CRI Engines

Disassembly & Assembly


Injector Removal & Installation
Section 6.1

SAA6D140/125-CRI
KT900201
February 2001 Menu Exit
R & I of Injector
SAA6D140/125-CRI
TPK
02/00
Page 6-2
6-2

1. Remove cylinder head cover (1).

KT900201 - Disassembly & Assembly Menu Exit


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TPK
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Page 6-3
6-3

2. Remove rocker arm assembly (2).


3. Disconnect fuel high-pressure tube (3), then
remove the injector wiring harness and fuel
injector (4).

KT900201 - Disassembly & Assembly Menu Exit


R & I of Injector
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TPK
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Page 6-4
6-4

Disconnect the injector wiring harness from the terminal at the


injector end and the bracket at the rocker housing end, then
remove from the injector. (Loosen the terminal nuts in turn.)
Pass a wire under the fuel passage protruding to the side, then
pull up the
injector (do not twist or lever the top of the injector).

KT900201 - Disassembly & Assembly Menu Exit


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TPK
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6-5

Injector Ready for Installation

KT900201 - Disassembly & Assembly Menu Exit


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Install the fuel injector and fuel high-pressure tube as


follows.
1) Assemble holder (12) to injector (11), then set in the
mounting position on the cylinder head.

2) Temporarily tighten mounting bolt (13). Tighten so that


the injector can still move.

3) Temporarily tighten tube sleeve (14) to


injector (11). Tighten until it contacts the injector and
stops.

KT900201 - Disassembly & Assembly Menu Exit


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TPK
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6-7

Oil Surface of Hold Down Bolt

KT900201 - Disassembly & Assembly Menu Exit


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6-8

4) Tighten mounting bolt (13) fully.


Mounting bolt:
58.8 – 73.5 Nm {6.0 – 7.5 kgm}

5) Tighten tube sleeve (14) fully.


Sleeve: 39.2 – 49.0 Nm {4 – 5 kgm}

6) Install the injector wiring harness.


Tighten the terminal nuts at the top of the injector in turn.
Nut: 2 ± 0.2 Nm {0.2 ± 0.02 kgm}

KT900201 - Disassembly & Assembly Menu Exit


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6-9

Injector Wire Hold Down

KT900201 - Disassembly & Assembly Menu Exit


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6-10

Clip Instalation

KT900201 - Disassembly & Assembly Menu Exit


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TPK
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6-11

Rocker arm assembly mounting bolt:


93 – 103 Nm {9.5 – 10.5 kgm}
Cylinder head cover mounting bolt:
29.4 – 34.3 Nm {3.0 – 3.5 kgm}

KT900201 - Disassembly & Assembly Menu Exit


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6-12

KT900201 - Disassembly & Assembly Menu Exit

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