DC Machines Module 5
DC Machines Module 5
DC Generator Losses
3. Mechanical Losses
a. Friction loss
b. Air friction loss
Total Losses in a DC Generator
A B C
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Output
Losses in the Losses
Prime = V IL
Armature
Mover
= Eg Ia
Generator Efficiencies
Mechanical Efficiency
𝑩 𝑬𝒈× 𝑰 𝒂𝒂
𝜼𝒎𝒎 = =
𝑨 𝑶𝒖𝒕𝒑𝒖𝒕 𝒐𝒇 𝑷𝒓𝒊𝒎𝒆 𝑴𝒐𝒗𝒆𝒓
Electrical Efficiency
𝑪 𝑽 𝑻𝑻 × 𝑰 𝑳𝑳
𝜼𝒆𝒆= =
𝑩 𝑬𝒈 × 𝑰 𝒂𝒂
Over-all or Commercial Efficiency
𝑽 𝑻𝑻 × 𝑰 𝑳𝑳
𝑪
𝜼𝒄𝒄 = =
𝑨 𝑶𝒖𝒕𝒑𝒖𝒕 𝒐𝒇 𝑷𝒓𝒊𝒎𝒆 𝑴𝒐𝒗𝒆𝒓
𝜼𝒄 =𝜼𝒎 ×𝜼𝒆
Condition for Maximum Efficiency
Condition for Maximum Efficiency
𝟐
𝟐
𝑰
𝒂
𝒂 𝑹 𝒂𝒂=𝑾 𝑪𝑪
Load Current at Maximum Efficiency
𝑾 𝑪𝑪
𝑰 𝑳𝑳=
𝑹𝒂𝒂 √
Iron Losses in Armature
Hysteresis Loss – this loss is due to the reversal of
magnetization of the armature core.
𝟏. 𝟔
𝑾 𝒉=𝒌 𝒉 𝒇𝑽 𝑩
𝒎𝒂𝒙 Steinmetz Formula
𝑾 𝒉 =𝑨𝒇 = 𝑨𝑵
𝑾 𝒆𝒆 =𝑩 𝒇 𝟐𝟐=𝑩 𝑵𝟐𝟐
Where:
A and B = constants of proportionality
N = speed of armature
Sample Problems
1. A 10-kW, 250-V, dc, 6-pole shunt generator runs at 1000 rpm
when delivering full-load. The armature has 534 lap-connected
conductors. Full load Cu loss is 0.64 kW. The total brush drop is
1 volt. Determine the flux per pole. Neglect shunt current.
Solution:
𝑃 𝐿 10,000
𝐼 𝐿= ¿
𝑉𝑇 250
IL
F1 𝐼 𝐿 =40
A2 𝐴
Shunt Rf If Ra 𝐼 =𝐼 𝐿 +𝐼 𝑓
Ia 𝑎
Field V Load
Eg Since shunt current is
F2 A1 neglected, 𝐼 𝑓 =0
𝐼 𝑎=𝐼 𝐿=40 𝐴
𝑃 2 2
𝑐𝑢𝐹𝐿 =𝐼 𝑅
𝑎 𝑎 + 𝐼 𝑓 𝑅𝑓
𝑅𝑎 =0.4 Ω
𝐸 =𝑉 𝑇 + 𝐼 𝑎 𝑅 𝑎 +𝑏𝑟𝑢𝑠h𝑑𝑟𝑜𝑝
𝑔
𝐸 𝑔=250+(40)(0.4)+1 𝐸 =267 𝑉
𝑔
𝐸 =𝑉 𝑇 +𝐼 𝑎 𝑅 𝑎
𝑔
𝐸 𝑔=250+(200)(0.02) 𝑬 =𝟐𝟓𝟒 𝑽
𝒈
𝑷𝒄𝒖𝑭𝒍 =𝟐 ,𝟎𝟓𝟎 𝑾
(c) For the output of the prime mover
A B C
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Output
Losses in the Losses
Prime = V IL
Armature
Mover
= Eg Ia
𝑂𝑢𝑡𝑝𝑢𝑡
𝑜𝑓 𝑃𝑀 =𝑖𝑟𝑜𝑛 𝑎𝑛𝑑 𝑓𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠+𝐸 𝑔 𝐼 𝑎
𝑂𝑢𝑡𝑝𝑢𝑡
𝑜𝑓 𝑃𝑀 =950+(254)(200)
𝑶𝒖𝒕𝒑𝒖𝒕
𝒐𝒇 𝑷𝑴 =𝟓𝟏 , 𝟕𝟓𝟎 𝑾
(d) For the commercial, mechanical and electrical efficiencies.
A B C
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Output
Losses in the Losses
Prime = V IL
Armature
Mover
= E g Ia
𝐸𝑔 × 𝐼 𝑎
𝜂𝑚 = × 100 %
𝑂𝑢𝑡𝑝𝑢𝑡 𝑜𝑓 𝑃𝑟𝑖𝑚𝑒 𝑀𝑜𝑣𝑒𝑟
𝜼 𝒎 =𝟗𝟖 . 𝟏𝟔 %
A B C
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Output
Losses in the Losses
Prime = V IL
Armature
Mover
= Eg Ia
𝑉 𝑇 × 𝐼𝐿
𝜂𝑒 = ×100 %
𝐸𝑔 × 𝐼 𝑎
𝜼 𝒆 =𝟗𝟓 . 𝟗𝟔 %
A B C
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Output
Losses in the Losses
Prime = V IL
Armature
Mover
= Eg Ia
𝑉𝑇×𝐼𝐿
𝜂𝑐 =
𝑂𝑢𝑡𝑝𝑢𝑡 𝑜𝑓 𝑃𝑟𝑖𝑚𝑒 𝑀𝑜𝑣𝑒𝑟
𝜼 𝒄 =𝟗𝟒 . 𝟐𝟎 %
Sample Problems
3. A shunt generator has a full-load current of 196 A at 220 V.
The stray losses are 720 W and the shunt field coil
resistance is 55 Ω. If it has a full-load efficiency of 88%,
find the armature resistance. Find also the maximum
efficiency of the generator.
Solution:
𝑉 𝑇 220
𝐼𝑓 = ¿
IL 𝑅𝑓 55
F1
A2
𝐼 =4 𝐴
Shunt 𝑓
Rf If Ra
Field Ia V Load 𝐼 =𝐼 +𝐼
Eg 𝑎 𝐿 𝑓
𝐼 𝑎=196+ 4
F2 A1
𝐼 𝑎=200 𝐴
A B C
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Output
Losses in the Losses
Prime = V IL
Armature
Mover
= E g Ia
49,000=𝐸
𝑔 ( 200 ) +720
𝐸
𝑔 =241.4 𝑉
For the armature resistance,
𝐸 =𝑉 𝑇 +𝐼 𝑎 𝑅 𝑎 241.4=220+(200)
𝑅𝑎
𝑔
𝑹𝒂 =𝟎 . 𝟏𝟎𝟕 𝛀
In general,
𝑃𝑜𝑢𝑡
𝜂= ×100 %
𝑃 𝑜𝑢𝑡 +𝑡𝑜𝑡𝑎𝑙 𝑙𝑜𝑠𝑠𝑒𝑠
𝑡𝑜𝑡𝑎𝑙𝑙𝑜𝑠𝑠𝑒𝑠=𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒
𝑙𝑜𝑠𝑠𝑒𝑠 +𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡 𝑙𝑜𝑠𝑠𝑒𝑠
𝑃 𝑜𝑢𝑡
𝜂= ×100 %
𝑃 𝑜𝑢𝑡 + 𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒 𝑙𝑜𝑠𝑠𝑒𝑠 +𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡 𝑙𝑜𝑠𝑠𝑒𝑠
For the maximum efficiency,
Condition for Maximum Efficiency
𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒
𝑙𝑜𝑠𝑠𝑒𝑠=𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡 𝑙𝑜𝑠𝑠𝑒𝑠=𝑊 𝑐
𝑃𝑜𝑢𝑡 @ 𝜂𝑚 𝑎𝑥
𝜂𝑚 𝑎𝑥 = ×100 %
𝑃𝑜𝑢𝑡 @ 𝜂 𝑚 𝑎𝑥 +𝑊 𝑐 +𝑊 𝑐
𝑃 𝑜𝑢𝑡 @ 𝜂𝑚 𝑎𝑥
𝜂𝑚 𝑎𝑥 = ×100 %
𝑃𝑜𝑢𝑡 @𝜂 𝑚 𝑎𝑥 +2 𝑊 𝑐
For the maximum efficiency,
Condition for Maximum Efficiency
𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒
𝑙𝑜𝑠𝑠𝑒𝑠=𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡 𝑙𝑜𝑠𝑠𝑒𝑠=𝑊 𝑐
𝑊
𝑐 =𝑠𝑡𝑟𝑎𝑦 𝑙𝑜𝑠𝑠𝑒𝑠 +𝑓𝑖𝑒𝑙𝑑 𝑐𝑜𝑝𝑝𝑒𝑟 𝑙𝑜𝑠𝑠𝑒𝑠
2 2
𝑊
𝑐 =𝑠𝑡𝑟𝑎𝑦 𝑙𝑜𝑠𝑠𝑒𝑠 + 𝐼 𝑓 𝑅 𝑓 =720+ ( 4 ) ( 55 )
𝑊
𝑐 =1,600 𝑊
𝑊𝐶 1,600
√
𝐼 𝐿 ′=
𝑅𝑎
𝐼 𝐿 ′=122.28 A
√
𝐼 𝐿 ′=
0.107
Output at maximum efficiency
𝑃𝑜𝑢𝑡 =𝑉 𝑇 𝐼 ′𝐿
𝑃 𝑜𝑢𝑡 @ 𝜂𝑚 𝑎𝑥
𝜂𝑚 𝑎𝑥 = ×100 %
𝑃𝑜𝑢𝑡 @𝜂 𝑚 𝑎𝑥 +2 𝑊 𝑐
26,901.60
𝜂𝑚 𝑎𝑥 = ×100 %
26,901.60+2(1,600)
𝜼 𝒎 𝒂𝒙 =𝟖𝟗 . 𝟑𝟕 %
Sample Problems
4. A long shunt dynamo running at 1000 rpm supplies 22 kW at a
terminal voltage of 220 V. The resistances of armature, shunt
field and the series field are 0.05 Ω, 110 Ω and 0.06 Ω
respectively. The over-all efficiency at the above load is 88%.
Find (a) Cu loss (b) Iron and friction losses.
Solution:
Armature
Armature copper
copper loss
loss 2
¿ 𝐼 2𝑎 𝑅 𝑎 ¿ ( 102 ) ( 0.05 ) ¿ 520.20 𝑊
Series field copper loss ¿ 𝐼 2𝑎 𝑅 𝑠 ¿ ( 102 ) 2 ( 0.06 ) ¿
624.24 𝑊
𝑪𝒖𝒍𝒐𝒔𝒔=𝟏
, 𝟓𝟖𝟒 . 𝟒𝟒 𝑾
(b) For the iron and friction losses,
𝑃𝑜𝑢𝑡
𝜂= ×100 %
𝑃 𝑜𝑢𝑡 +𝑡𝑜𝑡𝑎𝑙 𝑙𝑜𝑠𝑠𝑒𝑠
𝑃 𝑜𝑢𝑡
𝜂= × 100 %
𝑃 𝑜𝑢𝑡 +𝐶𝑢 𝑙𝑜𝑠𝑠𝑒𝑠+𝑖𝑟𝑜𝑛 𝑎𝑛𝑑 𝑓𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠
22,000
0.88=
22,000+1,584.44 +𝑖𝑟𝑜𝑛 𝑎𝑛𝑑 𝑓𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠
𝒊𝒓𝒐𝒏
𝒂𝒏𝒅 𝒇𝒓𝒊𝒄𝒕𝒊𝒐𝒏 𝒍𝒐𝒔𝒔𝒆𝒔=𝟏 , 𝟒𝟏𝟓 . 𝟓𝟔 𝑾
Sample Problems
5. A 4-pole dc shunt generator is delivering 20 A to a load of
10 Ω. If the armature resistance is 0.5 Ω and the shunt
field resistance is 50 Ω, calculate the induced emf and the
efficiency of the machine. Allow a drop of 1 V per brush.
Solution:
𝑉
𝑇 =𝐼 𝐿 𝑅 𝐿 ¿ ( 20 ) ( 10 )
IL
F1
A2
𝑉
𝑇 =200 𝑉
Shunt Rf If Ra 𝑉 𝑇 200
Field Ia V Load 𝐼𝑓 = ¿
Eg 𝑅𝑓 50
F2 A1 𝐼
𝑓 =4 𝐴
𝐼
𝑎 =𝐼 𝐿 +𝐼 𝑓 ¿ 20+4
𝐼 𝑎=24 𝐴
For the induced emf,
𝐸 =𝑉 𝑇 + 𝐼 𝑎 𝑅 𝑎 +𝑏𝑟𝑢𝑠h𝑑𝑟𝑜𝑝
𝑔
Electrical
Mechanical Electrical
Power
Power Input Power
Iron and Generated Copper
= Output of Friction
Losses Output
Losses in the
Prime = V IL
Armature
Mover
= E g Ia
Since iron and friction losses are not given, only electrical
efficiency of the machine can be found out
𝑉𝑇 𝐼𝐿
𝜂𝑒 = × 100 %
𝐸𝑔 𝐼 𝑎
( 20 0 ) ( 20 )
𝜂𝑒 = ×100 %
(214)(24)
𝜼 𝒆 =𝟕𝟕 .𝟖𝟖 %
Sample Problems
6. A long shunt compound-wound generator gives 240 volts
at full-load output of 100 A. The resistances of various
windings of the machine are: armature (including brush
contact) = 0.1 Ω, series field = 0.02 Ω, interpole field =
0.025 Ω, shunt field (including regulating resistance) =
100 Ω. The iron loss at full-load is 1000 W; windage and
friction losses total 500 W. Calculate full-load efficiency of
the machine.
Solution:
𝑉 𝑇 240
Series Field 𝐼𝑓 = ¿
S1 S2 𝑅𝑓 100
Rs
𝐼 =2.4 𝐴
IL 𝑓
A2 F1
𝐼 =𝐼 𝐿 +𝐼 𝑓
V 𝑎
Ra Shunt If Load
Ia Rf
Eg Field .4
A1 F2 𝐼 𝑎=102.4 𝐴
𝑃𝑜𝑢𝑡
𝜂= ×100 %
𝑃 𝑜𝑢𝑡 +𝑡𝑜𝑡𝑎𝑙 𝑙𝑜𝑠𝑠𝑒𝑠
For the output,
𝑃𝑜𝑢𝑡 =𝑉 𝑇 𝐼 𝐿 𝑃𝑜𝑢𝑡 = ( 240 ) ( 100 ) =24,000W
Armature
Armature copper
copper loss
loss ( 102.4 )2 ( 0.1 )
¿ 𝐼 2𝑎 𝑅 𝑎 ¿ ¿ 1,048.58 𝑊
Series field copper loss ¿ 𝐼 2𝑎 𝑅 𝑠 ¿ 2 , 09.72𝑊
( 102.4 ) 2 ( 0.02 ) ¿
24,000
𝜂= ×100 %
24,000+3,596.44
𝜼=𝟖𝟔
. 𝟗𝟕 %
Sample Problems
7. The hysteresis and eddy current losses in a dc machine
running at 1000 rpm are 250 W and 100 W respectively. If
the flux remains constant, at what speed will the total iron
losses be halved?
Solution:
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠=h𝑦𝑠𝑡𝑒𝑟𝑒𝑠𝑖𝑠𝑙𝑜𝑠𝑠+𝑒𝑑𝑑𝑦 𝑐𝑢𝑟𝑟𝑒𝑛𝑡 𝑙𝑜𝑠𝑠
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠=𝑊 h +𝑊 𝑒
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠=250+100
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠=350 𝑊
𝑊
h =𝐴𝑁 𝑒 =𝐵 𝑁 2
𝑊
At N = 1000 rpm
𝑊
h =𝐴𝑁 250=𝐴
( 1,000/60 ) 𝐴=15
𝑒 =𝐵 𝑁 2
𝑊 100=𝐵 ( 1,000/ 60 )2 𝐵=9/25
Let N’ be the speed when the total iron losses be halved
1
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠= ( 350 )=175 𝑊
2
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠=𝑊 h +𝑊 𝑒 = 𝐴𝑁 + 𝐵 𝑁 2
′ 9
175=15 ( 𝑁 ) + ¿
25
9
¿
25
Solving for N’
𝑁 ′ =9.5 𝑟𝑝𝑠
Solution:
𝐼 𝑟𝑜𝑛 𝑙𝑜𝑠𝑠𝑒𝑠=𝑊 h +𝑊 𝑒 = 𝐴𝑁 + 𝐵 𝑁 2
8 , 000= 𝐴 ( 1 )+ 𝐵 ( 1 )2 → 𝑒𝑞 .(1)
If the speed is reduced by 75% of the rated speed, N = 0.75 rps
2
5,000=
𝐴 ( 0.75 ) +𝐵 ( 0.75 ) → 𝑒𝑞 .( 2)
𝑊 𝑒 = 𝐵 𝑁 2 =¿ 𝑾
𝒆 =𝟓 , 𝟑𝟑𝟑 , 𝟑𝟑 𝑾
𝑊
h =𝐴𝑁 =(8,000/ 3)(0.5) 𝑾
𝒉 =𝟏 ,𝟑𝟑𝟑 , 𝟑𝟑 𝑾
𝑊 𝑒 = 𝐵 𝑁 2
=¿ 𝑾
𝒆 =𝟏 , 𝟑𝟑𝟑 , 𝟑𝟑𝑾