WELCOME

I & C Project

04/30/21 1
Believe

04/30/21 2
Contents
 Types of Commercial Customers
 Process Flow Chart
 Requirement of Documents
 Meter and Regulator , MRS
 Load Calculations.
 Downstream work & Documentation
 Conversion and Records
04/30/21 3
 Let this flame energize
many more…….
Powder Coating Oven VAM

Industry Industrial Oven

Gas pyre

04/30/21
Boilers Power plant Furnace Cogeneration 4
 Categories of Commercial Customers
On Basis Of Consumption Patterns

COMMERCIAL INDUSTRIAL
(Consumption Till 1000SCMD)* (Consumption Above 1000SCMD)

COMMERCIAL B *COMMERCIAL C COMMERCIAL AC

COMMERCIAL A
(Between 200-1000SCMD) (Above 1000SCMD) Capacity Minimum 200TR

NORMAL SMALL CONCESSIONARY

(Consumption Till 200SCMD (Peak Load Up to 2.5 SCMH

04/30/21 5
 Classification On Basis Of
Type Of Consumers
COMMERCIAL INDUSTRIAL

COMMERCIAL A COMMERCIAL B

(Small scale commercial establishment/ Industries)

COMMERCIAL C COMMERCIAL AC (AIR CONDITIONING)

Big hotels / Hospitals / Commercial establishments
Big Hotels / Hospitals/ Commercial establishments

CONCESSIONARY
NORMAL SMALL
(Restaurants / Caterers / SSI / Cafeterias) (Office Kitchen / Pantries)
(Temples / Trust / Govt. Inst.)

04/30/21 6
 Process Flow Chart I
START RECEIVE CUST. REQUEST IDENTIFY THE CATEGORY ‘A’ / ‘B’ No
FROM MKT. DEPT. OF CUSTOMER TYPE
A

Yes
CARRY OUT THE TECHNICAL SURVEY
PREPARE TECHNICAL Yes & CHECK FORFEASIBILITY
SURVEY REPORT &
FEASIBLE?
INFORM MKT. DEPT
FOR REGISTRATION GET CONFIRMATION FROM PLNG.
DEPT. FOR LOAD FEASIBILITY
No
INFORM MKT. DEPT. NOT TO STOP
REGISTER THE CUSTOMER

No FORWARD TECH. SURVEY

Yes
< 30 mtr. REPORT TO MKT DEPT. FOR COLLECT SOCIETY
PREPARATION OF QUOTATION QUOT. PERMISSION
ACCEPTED? FROM MKT DEPT.
Yes PREPARE THE QUOTATION
& SUBMIT TO MKT DEPT. No
04/30/21 7
STOP B
 Process Flow Chart II
A PREPARE / REVISE THE RECEIVE APPROVED APPLY & OBTAIN
PLANNING DRAWING PLANNING DRAWING NECESSARY PERMISSIONS
B FOR SIZING FROM PLNG. DEPT. FOR PE LAYING
Yes

No ANY REVISION CARRY OUT ROUTE

ENSURE IF REQUIRED TAKE TRIAL
IN PLNG. DRWG. SURVEY & ISSUE JOB
SAFETY PITS ALL ALONG ROUTE
NECESSARY? ORDER TO CONTRACTOR

CARRY OUT LAYING,

OBTAIN AS-LAID DRWG SUBMIT AS-LAID DRWG STOP
TESTING, RI &
FROM CONTRACTOR TO PLNG. AND O&M.
COMMISSIONING

C
04/30/21 8
 Process Flow Chart III
ISSUE METER & REGULATOR DECIDE & EXPLAIN DURING D/S INSTALLATION,
C (IF REQUIRED) AS PER THE FINAL DOWNSTREAM AUDIT THE SITE FOR
QUOTATION ROUTE TO D/S CONTRACTOR QUALITY ASSURANCE

COLLECT NECESSARY GET IT OK

VERIFY FLUSHING &
DOCUMENTS FROM CUSTOMER PAINTED TESTING
TESTING OF D/S NETWORK

Not OK

GET IT RECTIFIED

ARRANGE FOR
COMMISSION LP AND THEN SUBMIT MJC SAFETY TRAINING
FORWARD THE PAPERS DOWNSTREAM LINE TO MKT &
TO O&M FOR AUDIT TO CUSTOMER
WITH THE HELP OF O&M BILLING DEPT. ( IF APPLICABLE)
THROUGH HSS&E DEPT.

04/30/21 STOP 9
 Requirement of Documents…
Sr.No. Stage Document From Whom?
1 Pre-registration Customer request letter Customer through
Survey Mkt. Dept.
2 Feasibility Survey / Cust. Load requirement Customer
Quotation
3 Quotation Society permission Customer
Acceptance
4 Job Order Statutory Permission Statutory Authority
Planning Drawing. Planning Dept.
5 D/s Pre-audit D/s Testing Certificate Customer
CFO Noc / Permission
CFO Approved D/s As laid
Check list for CFO points
6 D/s Pre-audit D/s Inspection Report D/s Contractor
04/30/21 10
 Meters, Regulators & MRS
 Commonly used meters & regulators for I&C Connections.

Tentative Meter Size Regulator Regulator Type Operating

Load SCMH SCMH Size SCMH Pressure mBar
Upto 2.5 2.5 2.5 Domestic 21
2.5 - 6 6 10 Module / Riser 100
6 - 10 10 10 Module / Riser 100
10 - 25 25 25 Module / Riser 100
25 - 40 40 40 Riser 100
40 – 65 65 65 Riser 100
Above 65 Combination Combination Module / Riser 100
of above of above
Above 65 Customized Customized MRS 100 - 500
04/30/21 11
Meter Installation.
Up to 25 SCMH Module
Regulator…

04/30/21 12
Meter Installation.
Up to 40 SCMH Riser Regulator…

04/30/21 13
Meter Installation.
65 SCMH Riser
Regulator…

04/30/21 14
25 SCMH Riser - Meter Installation.

04/30/21 15
40 SCMH Riser
Regulator – Meter
Installation.

04/30/21 16
Industrial Installation & application.

04/30/21 17
Load Calculations.
 For Burners…
 For Boilers…
 For Furnaces…
 For VAM…

04/30/21 18
Load Calculations.
Commercial Burners.
High Pressure Burners (T Type)

Burner Type Consumption (Kgs/Hr)

T-22 0.9
T-35 1.58
T-50 2.24
T-78 3.56
Avg Load that has to be considered for HP burners is 2 SCMH

04/30/21 19
 Load Calculations.
High Pressure Burners ( M Type)

Burner Type Consumption (Kgs/Hr)

M-22 0.9

M-35 1.58

M-50 2.24

M-78 3.56

04/30/21 20
Load Calculations.
V Burners Burner Type Consumption (Kgs/Hr)
V-300 1.58
V-600 1.58
V-900 1.58
V-1200 1.58

Bunsen Burners (Laboratory Burners)

Load : 0.3 Kgs/Hr

04/30/21 21
Load Calculations.
Calculation for Boilers.
Capacity : 1 Ton (1000 Kgs/Hr)
Boiler Efficiency : 80 %
CV of Natural Gas : 8500 – 8600 Kcal / SCM
Latent Heat of Evp. : 540 Kcal / Kg
Sensible Heat of Water : 1 Kcal /Kg 0K
Considering intake of water at 600C

So Volume of Gas required will be 75 – 85 SCMH.

04/30/21 22
Load Calculations.
Calculation for furnaces (different Fuels).

Fuel Type CV Conversion Equivalent

NG 8500 1.000
LPG 10700 1.259
Naptha 10500 1.235
SKO 10300 1.212
LSHS 9700 1.141
FO 9300 1.094
LDO 8700 1.024
HSD 8700 1.024
     

04/30/21 23
Load Calculations.
Calculation for VAM ( Air Conditioning)
Generally load taken for
VAM is 0.3 times of total TR.

04/30/21 24
I&C Database – INDCOMM
 INDCOMM is a centralised database in
Approach form.
 It is maintained by both Marketing and
Projects Department.
 The data like New Registrations, Quotation
Acceptance, Survey Details, Conversion
Details, Customer Status, etc is captured
in this module.
 This Module is accessible through Remote
Desktop.

04/30/21 25
INDCOMM…
The login screen appears like this:

04/30/21 26
INDCOMM…
And the main menu screen is……

04/30/21 27
Quotation (Commercial Offer)…

 Format of Quotation for less than 30

mtrs. of PE laying.
 Format of Quotation for more than 30
mtrs. of PE laying.

04/30/21 28
Quotation for less than 30 mtrs. of
PE laying.
Customer Name : M/s Sports Authority, Kandivali(E)

04/30/21 29
Customer Name : M/s Sports Authority,
Kandivali(E)

04/30/21 30
Customer Name : M/s Sports Authority,
Kandivali(E)

04/30/21 31
 Quotation for more than 30 mtrs.
of PE laying.
Customer Name : M/s Rite On Coal, Kandivali(E)

04/30/21 32
 Customer Name : M/s Rite On Coal,
Kandivali(E)

04/30/21 33
 Customer Name : M/s Rite On Coal,
Kandivali(E)

04/30/21 34
 Customer Name : M/s Rite On Coal,
Kandivali(E)

04/30/21 35
D/s Pipe Sizing…
 Prepare the D/s route map with tentative consumption (Load).
 With the use of Gas Flow Calculator design the network for optimum
sizing.
 General Guidelines.

Load (SCMH) Tentative Header Size (Inch)

6 1”
10 1 ½”
25 1 1/2” or 2” (based on overall load & length)
40 1 1/2” or 2” (based on overall load & length)
65 2” or 3” (based on overall load & length)
MRS 3” and above
04/30/21 36
I&C Status..
Total Registrations:
A Type : 1211 Nos.
B Type : 156 Nos.
C Type : 29 Nos.
Industrial : 56 Nos.

Total Conversions:
A Type : 904 Nos.
B Type : 156 Nos.
C Type : 19 Nos.
Industrial : 52 Nos.
04/30/21 37
Current Status

04/30/21 38
I&C Targets and Progress..

04/30/21 39
Key Features of I&C Work.
 RCC Protection tiles have to be laid in
both i.e. MP as well as LP.
 Individual Stop Off Valve has to be
provided to every customer having riser
regulator.
 Separate Auto CAD As laid drawing has to
be prepared for individual customer.
 MJC submission to Non Domestic Billing
Department, MGL House on every Friday.

04/30/21 40
Some of our I&C Customers….
Pepsico Hotel Leela
Asian Paints Hotel Tajmahal
Empire(victrum) ITC Sahar
Borosil Glasses ITC Parel
L& T Industries Asian Hotels
Parle Products Hotel Ambassador
Star Metals Taj Land’s End
Metal Tubes Grand Hyatt
Johnson & Johnson Hotel Raheja
Godrej Soaps Hotel Sun & Sand
Mahindra & Mahindra Godrej Boyce
Nicolas Piramal Leelavati Hospital
Kamani Oil M.S.E.B
V.V.F Hotel Sea Princess
Laminator J.W. Marriot

04/30/21 41
 A Glimpse Of MGL’s Prestigious
Clients’ List.

04/30/21
National College Shri SiddhiVinayak
42
Temple
Thank You.

04/30/21 43
Technical site survey report

04/30/21 44
Customer Request Letter…
Customer’s request
for PNG connection.

04/30/21 45
Customer Load Requirement.

Load requirement given

by the customer:

04/30/21 46
Society Permission.
Permission issued by
the Society stating their
NOC for installation
and usage of PNG
for the said customer.

04/30/21 47
BMC Permission.
Permission issued by
BMC for laying MP
lines for the said
customer.

04/30/21 48
 Planning Drawing…
Approved Plan
Drawing issued
by Planning
Department.

04/30/21 49
Job Order
Job Order for laying
of pipe line for the
said customer.

04/30/21 50
D/s Testing Certificate.
Testing of Downstream Pipeline

With out Meter connected

Test Duration : 4 Bar – 24 Hrs.
With Meter connected
Test Duration : 150 mBar – 1 Hrs.

04/30/21 51
CFO NOC & CFO Approved Drawing.

04/30/21 52
Checklist as per Fire NOC.
Remarks of Customer
as well as MGL, against
Compliance of points
Mentioned in CFO NOC.

04/30/21 53
Downstream Inspection Report

04/30/21 54
Checklist as per D/s Piping.
Check list for
Downstream Installation
Assembly

04/30/21 55