Control and Accounting For Materials
Control and Accounting For Materials
• EOQ = Economic
Order Quantity
• C = Cost of placing
an order EOQ = 2CN
• N = Number of units K
required annually
• K = Annual carrying
cost per unit of
inventory
Materials Control Procedures
• Materials Requisition
• Returned Materials Report
Accounting for Materials
• In a just-in-time
inventory system
(lean production
system), materials
are delivered to the
factory immediately
prior to their use in
production.
Just-in-Time Materials Control
Just in time and Cost Control
• Throughput time – the time it takes a unit to make it
through the manufacturing system.
• Velocity – speed at which units are produced in the
system.
• Nonvalue-added activities – operations that add costs
but do not add value to the product for its customers,
such as moving, storing, and inspecting the
inventories.
Just in time and Cost Flow
Scrap, Spoiled Goods, and Defective Work
• Scrap materials may result naturally from the production
process.
• Spoiled units have imperfections that cannot be
economically corrected. The loss can be treated as part
of the job or charged to factory overhead.
• Defective work has imperfections that are correctable.
The extra costs are either charged to the job or factory
overhead.
Accounting for Scrap