Guest Lecture

INDOCOR – Student Chapter

Institut Teknologi Sepuluh November - Surabaya

Coating as An Ideal Prevention for Corrosion in

Manufacture and Infrastructure Industry

By Larasanto - @2021
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Pokok pembahasan Guest Lecture 2 INDOCOR ITS SC 2020/2021 (23 Januari 2021)
“Coating as An Ideal Prevention for Corrosion in Manufacture and Infrastructure
Industry”
adalah sebagai berikut:
1. Apa itu coating?
2. Bagaimana standarisasi atau pengukuran dalam proses coating untuk mengatasi korosi?
3. Bagaimana proses coating itu pada manufacture & infrastucture Industry?
4. Faktor yang mempengaruhi proses coating pada manufacture & infrastucture Industry?
5. Mengapa coating lebih baik dari pencegahan korosi lainnya dalam pengaplikasiannya di
manufacture & infrastucture Industry ?
6. Berapa lama life time coating pada manufacture & infrastucture Industry?

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What is coating ?
A coating is a covering that is applied to the surface of an object, usually
referred to as the substrate.
The purpose of applying the coating may be decorative, functional, or both.
The coating itself may be an all-over coating, completely covering the
substrate, or it may only cover parts of the substrate.
*Wikipedia Courtesy

Coating including painting for external and Lining for internal protection,
painting is coating come from liquid material become solid or cover the
substrate.

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Coating
Image

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Protective Coating Definition
Protective Coating is using coatings to control corrosion and
the economic benefits. Common corrosion control coatings are
defined and when, how, and where they should be used.
The total annual U.S. cost for organic and metallic protective coatings is $108.6 billion, according to a
NACE study. The study estimates that 50% of all corrosion costs are preventable, and approximately
85% of these are in the area of coatings. Materials commonly used in organic coatings are epoxies,
polyurethanes, or other polymers. Meanwhile, materials typically found in inorganic metallic coatings
include zinc, aluminum, and chromium.
*NACE Courtesy

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Definition of Corrosion
Corrosion is the deterioration of a material, usually a metal,
because of a reaction its environment.
This definition is very broad and recognizes that materials, other
than steel, such as concrete, wood, and plastics, deteriorate or
corrode.
*NACE CIP Version

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Fundamental of Corrosion
• Electrochemical Principles
• “The application of the electrochemical principles developed by early
investigators provides the means for modern methods of corrosion
control.
• The Corrosion Cell
• Anode
• Cathode
• Electrolyte
• Metallic Pathway

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Fundamental of Corrosion

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 Fundamental of Corrosion
V i
Conductor
Anode Metallic Pathway Cathode
e- -
e e-
H2 e-
e-- Mn+ e-
e- H2
ee- Mn+ H2 e-
H2
e-- Mn+ H+
H+ e H+ H+ e-- H+
Mn+ H+ H+ e

Electrolyte
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 Corrosion Aspect
Metallurgical
Aspect
Physical Chemical
Aspect Corrosion Aspect
Resistance

Thermodinamical Environment
Aspect
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Methods of Corrosion Control
Several methods of assuring the continued viability and usability of
various structures at a minimum cost may be considered.
1. Selecting and using specific corrosion resistant materials of construction.
2. Changing or altering the environment
3. Using barrier between the structural material and the environment
4. Using cathodic protection
5. Using the principles of corrosion allowance or overdesign
There are advantages, disadvantages, and areas of the most
economical use for each of these methods.

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Corrosion Resistant Materials
• The use of corrosion resistant materials is most often
indicated in the original design of structures of piece
of equipment.

Changing the Environment

• Changing an environment can involve such process
duress as the alternation of a piece of equipment in
order to prevent splash spray of furness from a
corrosive solution coming in contact with adjacent
equipment or structural areas.
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Barriers
• The barrier principles represents the most common
and widespread use of corrosion prevention.

Cathodic Protection
• Cathodic protection – a reversal of the corrosion
process whereby sufficient electrons are maintained
on any metal surface to prevent the metal from going
into solution – can only be used for immersion or
underground conditions.

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Design Allowance
• Overdesign for corrosion conditions becoming less
commons as other corrosion prevention methods
have becomes more practical and less costly.

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 Essential

Protective Coating Properties

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Protective Coating Properties
• Water Resistance
• Chemical Resistance
• Proper adhesion
• Abrasion Resistance
• Ability to Expand and Contract
• Weather Resistance
• Resistance to Dirt Pickup
• Resistance to Bacteria and Fungus Pleasing Appearance
• Age Resistance
• Easy Application

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 Protective Coating Properties
• Water Resistance
To perform effectively, a corrosion-resistance coating must be characterized by many essential
properties.
• Chemical Resistance
Resistance to ionic passage is also a contributing factor to chemical resistance, although the two
properties are not necessarily the same.
• Proper adhesion
A corrosion resistant coating must also be highly adherent.
• Abrasion Resistance
Coatings which are applied to ships, helicopter decks barges offshore platform and other similar
areas are excellent examples of why many corrosion resistant coatings also require abrasion
resistance.
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 Protective Coating Properties
• Ability to Expand and Contract
Each coating materials has a different coefficient of expansion.
• Weather Resistance
Temperature's cycling is also a part of weather resistance.
• Resistance to Dirt Pickup
Dirt pickup is a property that concern appearance more than anything else
• Resistance to Bacteria and Fungus
There ate two ways in which bacterial and fungus an affect a coating.

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 Protective Coating Properties
• Pleasing Appearance
The earlier mentioned characteristics of weather resistance, dirt retention and biologic action, all
contribute to a coatings appearance.
• Age Resistance
To feasibly provide corrosion resistance, a coating must provide protection for a reasonable
period of time.
• Easy Application
Application is one of the most important coating characteristic, especially when dealing with
intricate structures with many corniness, edges recesses and similar areas.

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 Additional

Protective Coating Characteristics

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Additional Coating
Properties
• Resistance to Extreme Temperatures
• Radiation Resistance
• Resistance to Cathodic Disbonding
• Friction Resistance
• Etc

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 STANDARD
(ISO, SSPC, NACE, JIS, etc)

SPECIFICATION

PROCEDURE PROCEDURE
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Standard of Coating
Application

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Protective Coating Process
Coating process for industrial or heavy duty coating or protective
coating mostly at step as below,
1. Pre-Surface Preparation
2. Surface Preparation
3. Coating Application
4. Finishing or Post Coating Application

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Essential Coating Process
Coating failure analysis has been decide mostly (80%) because of
“Surface Preparation”, important of “Surface Preparation” have 2
essential different indication:
1. Surface Cleanliness
2. Surface Roughness
That is two exactly different value and measurement in critical point.

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Surface Roughness

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Surface
Cleanliness

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Step of Surface Preparation
• Initial Surface Assessment
• Surface Pre-Cleaning
• Abrasive Cleaning and Roughening
• Post Surface Cleaning

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Surface Contaminant
• Rust • Moisture
• Mill scale • Soluble Salts
• Grease & Oil • Paint Chalk
• Dirt & Dust • Deteriorated Paint
• Weld Spatter • Stain
• Sharp Edge • etc

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Surface
Contaminant

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Surface
Contamina
nt

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Surface Treatments
• Solvent
• Hand Tools
• Power Tools
• Abrasive Blasting
• Water Jetting

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Solvent

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Hand
Tools

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Power Tools

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Abrasive
Blasting

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Water
Jetting

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Protective Coating Roles

There are many different types of protective coatings and more in constant development.

We cannot expect to know everything there is to know about modern coatings nor to keep up with the changes

that occur from day to day.

Learning to read and understand the manufacturer’s technical data sheets is essential.

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We discuss coatings types at various points, together with application criteria, special considerations, and
Essensial Document for Coating
Material

• Material Technical Data Sheet

• Material Safety Data Sheet

• Certificate of Coating/Painting Material

• Material Technical Application Guide

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 Video

BlastingPainting.webm

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Evaluasi :
1. Apa itu coating?
2. Bagaimana standarisasi atau pengukuran dalam proses coating untuk
mengatasi korosi?
3. Bagaimana proses coating itu pada manufacture & infrastucture
Industry?
4. Faktor yang mempengaruhi proses coating pada manufacture &
infrastucture Industry?
5. Mengapa coating lebih baik dari pencegahan korosi lainnya dalam
pengaplikasiannya di manufacture & infrastucture Industry ?
6. Berapa lama life time coating pada manufacture & infrastucture
Industry?

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Thank You Very Much

Terima Kasih

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