HYDRAULIC AND

PNEUMATIC
TECHNOLOGY
BMMM 2333
LECTURE 1
INTRODUCTION TO FLUID POWER
Outlines

a. Introduction to fluid power

b. Application of fluid power
c. Basic of fluid power
d. Hydraulic and pneumatic symbols
e. Properties of hydraulic/pneumatic fluids
Introduction

Fluid Power technology  Technology that deals with the generation,

control, and transmission of power using fluids
 Hydraulic
 Liquids as power transmission media
 from the Greek words hydra for water and aulos for a pipe
 Pneumatic
 Gas as power transmission media
 From the Greek pneumn for wind or breath.
INTRODUCTION
• By the middle of the nineteenth century, fluid
power started playing an important role in both
the industrial and civil fields where electrical
energy had not been developed
• Initially water also used for fluid power
application, Water to turn water-wheels and air to
turn windmill and propel ships. However, because
of its limitation such as easily to freeze & corrode
metals their use become limited.
• Steam engines drove hydraulic pumps to delivered
pressurized water to powering hydraulic machines
• Modern era of fluid power is considered begun in
1906 when a hydraulic system used to control
guns on the battleship USS Virginia
• Today most hydraulic system use oil as the fluids.
• Fluid power used to drive cranes, press, winches,
extruding machines, jack, and other various
machines
 Introduction:
Advantages Disadvantages
 Easy and accuracy of control  Leak and messy
• The hydraulic fluid (oil or water) may
 By only use simple levers and buttons, the leakage from hose, connector or reservoir
operator can start, stop, speed up or slow that impossible to be eliminated completely.
down, and positioned the system easily • pneumatic air tanks and accumulator leaks
 Multiplication of force may reduce efficiency of system
 Safety
 Simply multiply an ounce input force to • Improper design might cause pneumatic and
several hundred tons output force by hydraulic lines to be burst and resulting
increasing actuator area or working pressure human injuries due to flying object.
 Constant force or torque • The hydraulic oil can cause fire if a leak
occurs in an area of hot equipment.
 High power to weight ratio and high power  Noise
to volume ratio are readily achievable • Pumps and compressor may have noise
regardless of speed changes because torques which may affect human hearing
and forces generated by actuators are
limited only by pressure.
 Simplicity, safety, economy
 use fewer moving parts compare to
mechanical or electrical system
Introduction
 Advantages on using fluid power
industrial robotics:
1. Hazardous work environment for
humans
2. Repetitive work cycle  Applications of industrial robotics
3. Difficult handling for humans  Material handling
4. Multi-shift operations  Material transfer
5. Infrequent changeovers  Machine loading/unloading
6. Part position and orientation are  Spot welding
established in the work cell
 Continuous arc welding
 Spray coating
 Assembly
 Inspection
 Etc.
 Fluid Power Application

 Mechanical handling
 Industrial robots
 Machine tools & automation
 Injection molding machine
 Hydraulic press and other workshop tools
 Mobile hydraulics
 Marines
 Vehicles
 Aircraft
 Mining
 Agricultures Modern hydraulic/pneumatic devices
Modern hydraulic/pneumatic devices
Mobile Hydraulic System
• Automotive Brake System

• Automotive Power Steering

By KDS444 - Own work, CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=24878290

Mobile Hydraulic System

• Electro-hydraulic power steering

http://www.nissan-global.com/EN/TECHNOLOGY/OVERVIEW/ehpss.html
Mobile Hydraulic System

 Electro-hydraulic Jack
Pressure
compensated valve
Mobile Hydraulic System
 Haul Truck • Scissor Lifting Platform
Mobile Hydraulic
System
 Man Lifting Platform
Mobile Hydraulic System
• Truck Lifting Crane
Mobile Hydraulic System
 Wheel Loader
Mobile Hydraulic System
 Forklift
Industrial Machines
• Pneumatic Hammer
Industrial Machines

http://www.australianearthmoving.com.au/?p=2451

• Torque Wrench

 Riveting
Industrial Machines

 Punch Press Machine

Industrial Machines

 Food Processing

http://www.hydraquip.com/success-food-processing.html

http://www.nfpa.com/fluidpower/fluidpoweradvantages.aspx
Industrial robotics
Industrial Robotics
Industrial Robotics

• Robot gripper
Industrial Robotics

• Automotive Industries

• Foundries • Welding
Water Barrage/DAM
ocean wave energy

http://hydraulicspneumatics.com/marine-amp-offshore/wave-energy-presents-new-challenges
Power system
 Power systems are systems to transmit and control power.
 The basic parts of a power system are:
1. Source of energy – Delivering mechanical power of rotary
motion, e.g. electric motors, internal combustion engines (ICE),
steam turbines, gas turbines, and hydraulic turbines.
2. Energy transmission, transformation, and control elements.
3. The Load
Power system

Mechanical Hydrostatic

Hydraulic
POWER
Fluid Hydrodynamic
SYSTEM
Pneumatic

Electrical
Power system

 Mechanical System
Power system

 Electrical System
Power system

 Hydraulic system
Power system
 Pneumatic system
Power system
Property Mechanical Electrical Pneumatic Hydraulic
Input energy source Internal Combustion Internal Combustion Internal Combustion Internal Combustion
Engine and electric Engine and Engine, electric Engine, electric
motor hydraulic, air or motor, and pressure motor, and air
turbine
steam turbines tank

Energy transfer Mechanical parts, Electrical cables and Pipes and hoses Pipes and hoses
element levers, shafts, gears magnetic field
Energy carrier Rigid and elastic Flow of electrons Air Hydraulic liquids
objects
Power-to weight Poor Fair Best Best
ratio
Torque/inertia Poor Fair Good Best
Stiffness Good Poor Fair Best
Response Speed fair Best Fair Good
Dirt sensitivity Best Best Fair Fair
Relative cost Best Best Good Fair
Control Fair Best Good Fair
Motion type Mainly rotary Mainly rotary Linear or rotary Linear or rotary
FLUID POWER:

 Pascal law of hydrostatic pressure

• Bernoulli Principle of energy conservation

Fluid Power
• Fluids that have a definite volume for
a given mass
• Volume will not vary to fill its

Liquid container
• Considered incompressible because
change in volume due to pressure
changes is so small that can be
ignored

• Fluids that for a given mass, will

increase its volume to fulfill its
container

Gases
• Fluids that readily compressible, an
increase of pressure causes
decrease of value and vise versa Gas
• Air is the only gases in fluid power molecules
system (pneumatic system )
Hydraulic Power system
Hydrostatic
• Force is applied to confined fluid
• Pressure energy used to transmit power
• Example: hydraulic jack

Hydrodynamic
• Kinetic energy used to transmit power
• Example: water turbine
Components of hydraulic power
system
A tank or Reservoir
• to hold the hydraulic oil

A pump
• to force the oil flow through the system

A power source
• to drive the pump, e.g. electric motor

Valves
• to control oil direction, oil pressure and flow rate

Actuator
• to convert the hydraulic pressure to mechanical force or torque to useful work

Pipes or hoses
• to carry the oil from one location to another
Components of hydraulic power system

 Basic hydraulic system with linear hydraulic actuator (cylinder)

A = reservoir E = Directional valve

B = electric motor F = Flow control valve
C = pump G = Check valve
D = Pressure relief valve H = actuator (cylinder)
Components of hydraulic power system

 Basic hydraulic system with rotary hydraulic actuator (motor)

Components of pneumatic power system

A tank or Reservoir
• to store a given volume of compressed air

A compressor
• to compress the air that comes directly from the atmosphere

A power source
• to drive the compressor, e.g. electric motor

Valves
• to control air direction, air pressure and flow rate

Actuator
• to convert the air pressure to mechanical force or torque to do useful work

Pipes or hoses
• to carries pressurized air from one location to another
Fluid power symbols
 Fluid power system depicted by symbols constructed as a set shapes and
lines
 Basic symbols: basic shapes e.g. lines, square, circle, semi-circle
 Graphic symbols: combination of the basic symbol to represent pumps, air
compressor, control valves, cylinder, hydraulic motor, and other hydraulic
components.
Fluid power symbols
Basic Symbols (shapes)
Shape Description
• Working Line
• Pressure/Return

• Pilot control line

• External/internal drain
line
• Filter
• Enclosure of two or
more functions
contained in one unit
Fluid power symbols:
Basic Symbols (shapes)
Shape Description Example
Circles • Energy conversion
unit e.g. pump and
compressor

• Measuring
instrument e.g.
barometer

• Mechanical link

• roller
Fluid power symbols:
Basic Symbols (shapes)
Shape Description Example

Square • control component

• connections perpendicular to sides

Square at 45° • conditioning apparatus

• connections to corners

Rectangles • cylinders
• valves

• Reservoir/Tank
Fluid power symbols:
Basic Symbols (shapes)
Shape Description Example

Rectangles • Piston

• cushion

• certain control methods, length

between limits to suit
Fluid power symbols:
Basic Symbols (shapes)
Shape Description Example
Semi circle • rotary actuator, motor or pump with
limited angle of rotation

Capsule • pressurized reservoir, air receiver,

auxiliary gas bottle

Double line • Mechanical connection, piston rod,

lever, shaft
Fluid power symbols:
Example: Hydraulic basic components

A B

P T
Tank Pump Cylinder Hydraulic Multi way
motor Directional Valve

B A P A

One way B
T manometer flowmeter
directional Pressure valve
valve (Check
valve)
Fluid power symbols:
Example: pneumatic basic components

A B

P T
Tank Compressor Pneumatic
Cylinder Multi way
motor
Directional Valve

P
B A A

T
Check valve manometer B
Pressure valve flowmeter
Properties of Fluids:
Typical properties use in fluid power
Properties Symbol/Description Units
SI Imperial
Mass m Kg, grams slugs
Weight
Weight N
N lb
lb
Volume
Volume Liters,
Liters, m
m3
3
ft
ft3
3

Specific
Specific weight
weight N/m
N/m3
3
Lb/ft
Lb/ft3
3

Specific Gravity - -
Specific Gravity - -
Density Kg/m3 Slug/ft3
Density
Bulk Modulus Kg/m
kPa 3 Slug/ft
psi 3
Dynamic viscosity
Bulk Modulus PoisekPa
(N.s/m2) lb.s/ft
psi 2
Kinematic m2/s ft2/s
viscosity
Dynamic viscosity Poise (N.s/m2) lb.s/ft2

Kinematic m2/s ft2/s

viscosity
Properties of Fluids:
Conversion of units

Parameter British to International International to British system

system
length 1 inch = 0.0254 m 1 m = 3.281 foot (ft)
1 ft = 0.3048 m 1 m = 39.27 inch
Mass 1 slug = 14.59 kg 1 kg = 0.06854 slug
Force 1 inch = 25.4 mm = 2.54 1 N = 0.2248 pound (lb)
cm
Pressure 1lb/ft2 (psf) = 47.88 Pa 1 Pa = 0.02089 psf
1 lb/in2(psi) = 6.895 kPa I kPa = 0.145 psi
Volume 1 gal (imperial) = 4.546 L 1 L = 0.2200 gal(imperial)
1 gal (US) = 3.785 L 1 L = 0.2642 gal(US)
This Photo by Unknown Author is licensed under CC BY-SA