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Safety at Coal Unloading System

The document provides safety instructions for a coal unloading system at the Penna Power Plant in Ganesh Pahad. It outlines procedures for vehicle operation on the lift, including switching off engines and locking chains. It prohibits cleaning equipment while it is operating and running. Emergency stop buttons and pull cords are identified. Personnel should follow general instructions including checking equipment status and maintaining clear paths before starting operations. Electrical safety systems like belt sway and zero speed switches must be checked.

Uploaded by

Rama Reddy
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
94 views

Safety at Coal Unloading System

The document provides safety instructions for a coal unloading system at the Penna Power Plant in Ganesh Pahad. It outlines procedures for vehicle operation on the lift, including switching off engines and locking chains. It prohibits cleaning equipment while it is operating and running. Emergency stop buttons and pull cords are identified. Personnel should follow general instructions including checking equipment status and maintaining clear paths before starting operations. Electrical safety systems like belt sway and zero speed switches must be checked.

Uploaded by

Rama Reddy
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Safety

at
Coal Unloading System
Penna Power Plant ,
1
Ganesh Pahad.
Safety at
Coal Unloading System

Vehicle moving on to lift Vehicle moving on to lift

Penna Power Plant ,


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Ganesh Pahad.
Safety at
Coal Unloading System
Vehicle engine switched off &
Door Locking
Driver comes out from vehicle

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Safety at
Coal Unloading System

Chain locking to Vehicle Confirming Chain Locking

Penna Power Plant ,


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Ganesh Pahad.
Safety at
Coal Unloading System
Don’t clean Slowly Vehicle to be lifted
hopper while
vehicle is on
lift table

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Ganesh Pahad.
Safety at
Coal Unloading System

Don’t beat vehicle or


external cleaning

Don’t clean when vehicle


in lifting position

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Ganesh Pahad.
Safety at
Coal Unloading System
No manual cleaning while vehicle is in lifting position

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Safety at
Coal Unloading System

Pull Cord Switch

Emergency Push Button


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Safety at
Coal Unloading System

Don’t cross over Belts Don’t clean under belts while


running

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Ganesh Pahad.
Safety at
Coal Unloading System

Don’t clean chutes while


belt running

Don’t do belt centering


while running

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Safety at
Coal Unloading System

Don’t do maintenance Keep safety guards after


works while belt running Maintenance works

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Safety at
Coal Unloading System

Don’t clean Head/Tail drum Chain locking to BC3 Trolley


pulley while belt running

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Ganesh Pahad.
Safety at
Coal Unloading System
General Instructions
 Before starting the plant, check which of the equipment
is available and accordingly plan an appropriate path for
the movement of coal.
 Ensure that the path so planned, is clear for coal
movement i.e. Flap Gate position, Chute position,
Interlocking etc.
 Before starting any equipment ensures that the
equipment is not subject to a P.T.W. (Permit To Work).
 Check from each location that the equipment is ready for
start and no persons are working on the equipment.
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Safety at
Coal Unloading System
General Instructions
 Line up the system by starting each equipment from the
last conveyor in the up-stream path.
 Good communication between the control room and
different equipment locations is essential before starting
the system.
 Ensure that all Metal Detectors and Magnetic Separators
are working properly on running conveyors and foreign
material removed, where necessary.
 Ensure that all Electrical systems are healthy and all the
protection systems mentioned below are in service.
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Ganesh Pahad.
Safety at
Coal Unloading System
Electrical & Protection Systems
 Hooters  Magnetic Separators
 Emergency Push Buttons  Metal Detectors
 Pull Cord switches  Adequate lighting
 Zero-speed switches should be ensured in all
the areas.
 Belt sway switches
 Interlocks

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Ganesh Pahad.
Safety at
Coal Unloading System
The following precautions are to be taken before taking any
conveyor into service

There is no oil leakage at gearboxes / fluid couplings and the oil levels
are correct.
The Inlet and Discharge chutes are free from jamming and choking.
The Flap Gates are in correct positions.
All inspection doors are in the closed position.
All pull-cords are reset and the Push Button is released and ensure that all
protections are healthy.
The Alarm Siren is in working order.
Communication facility is available.
The lighting is adequate.
No Permit To Work (Isolation) is pending against that conveyor.

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Safety at
Coal Unloading System
Belt Sway Switch Pull Chord Switch Zero Speed Switch

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