MECHANICAL

WORKSHOP
TOPIC :
FITTING PPT
GROUP MEMBERS
GROUP 4
NAME ID

1.RUSHDA ALIYA 2113002278

Department-IT B
 MODEL 1
68mm 70mm

15mm

40mm
38mm

15mm
10
m
m

34mm

68mm

15mm
38mm

15mm

10
mm
Aim: -
To fabricate the fitting model as per the drawing

Tools required: -
1. Bench vice
2. Steel rule
3. Dot Punch,Hammer
4. Scriber ,Divider
5. Hack saw with blade
6. Rectangular ,Triangular ,Semicircular rough file
7. Rectangular and Triangular,semicircular smooth file
8. L-Square

Material required: -
Mild steel (M.S) plate of size 70x40x5 mm^3

Sequence of Operations: -
1. Filing
2. Checking flatness and square ness
3. Marking and measuring
4. Punching
5. Sawing
6. Chipping
7. Finishing
Procedure: -
1. Check the dimensions of the given work piece with respect to the given model.
2. File the one edge of the given work piece to straightness and checked with Try
square.
3. File the adjacent edge so that it is square with first edge filed and checked with Try
square. File the upper and bottom surfaces of work piece.
4. Paste white color on the upper surface of the work piece (with chalk powder and
water).
5. By marking gauges (Scale, Try square, Scriber, Divider), mark the dimensions on
the given work pieces.
6. Using Dot punch and Hammer, make the punch marks (dots) on the marked
dimensions on the given work piece.
7. By using hacksaw remove the extra material from the work piece and use cold
chisel, if necessary to remove the material.. Removing small amount (1 mm to 2mm)
of material Files can be used.
8. Mark the circular portion using divider .Then cut the circular portion of desired
measurement with hack saw and do the finishing using smooth file.

Result: -
Fitting is made as per the required dimensions.
 MODEL 2
68mm

10mm

38mm
20x20mm

68mm

10mm

38mm
20x20mm
Aim: -
To fabricate the fitting model as per the drawing

Tools required: -
1. Bench vice
2. Steel rule
3. Dot Punch,Hammer
4. Scriber ,Divider
5. Hack saw with blade
6. Rectangular and Semicicular rough file
7. Rectangular and Semicircular smooth file
8. L-Square

Material required: -
Mild steel (M.S) plate of size 70x40x5 mm^3

Sequence of Operations: -
1. Filing
2. Checking flatness and square ness
3. Marking and measuring
4. Punching
5. Sawing
6. Chipping
7. Finishing
Procedure: -
1. Check the dimensions of the given work piece with respect to the given model.
2. File the one edge of the given work piece to straightness and checked with Try
square.
3. File the adjacent edge so that it is square with first edge filed and checked with Try
square. File the upper and bottom surfaces of work piece.
4. Paste white color on the upper surface of the work piece (with chalk powder and
water).
5. By marking gauges (Scale, Try square, Scriber, Divider), mark the dimensions on
the given work pieces.
6. Using Dot punch and Hammer, make the punch marks (dots) on the marked
dimensions on the given work piece.
7. By using hacksaw remove the extra material from the work piece and use cold
chisel, if necessary to remove the material.. Removing small amount (1 mm to 2mm)
of material Files can be used.
8. Mark the circular portion using divider .Then cut the circular portion of desired
measurement with hack saw and do the finishing using smooth file.

Result: -
Fitting is made as per the required dimensions.
 MODEL 3
34mm

15mm
38mm

10mm
10mm

68mm

34mm

15mm
38mm

10mm
10mm

68mm
Aim: -
To fabricate the fitting model as per the drawing

Tools required: -
1. Bench vice
2. Steel rule
3. Dot Punch,hammer
4. Scriber
5. Hack saw with blade
6. Rectangular and Triangular rough file
7. Rectangular and Triangular smooth file
8. L-Square

Material required: -
Mild steel (M.S) plate of size 70x40x5 mm^3

Sequence of Operations: -
1. Filing
2. Checking flatness and square ness
3. Marking and measuring
4. Punching
5. Sawing
6. Chipping
7. Finishing
Procedure: -
1. Check the dimensions of the given work piece with respect to the given model.
2. File the one edge of the given work piece to straightness and checked with Try
square.
3. File the adjacent edge so that it is square with first edge filed and checked with Try
square. File the upper and bottom surfaces of work piece.
4. Paste white color on the upper surface of the work piece (with chalk powder and
water).
5. By marking gauges (Scale, Try square, Scriber, Divider), mark the dimensions on
the given work pieces.
6. Using Dot punch and Hammer, make the punch marks (dots) on the marked
dimensions on the given work piece.
7. By using hacksaw remove the extra material from the work piece and use cold
chisel, if necessary to remove the material.. Removing small amount (1 mm to 2mm)
of material Files can be used.

Result: -
Fitting is made as per the required dimensions.
 MODEL 4

24 mm 20mm

5mm

38mm

68mm

24 mm 20mm

5mm

38mm

68mm
Aim: -
To fabricate the fitting model as per the drawing

Tools required: -
1. Bench vice
2. Steel rule
3. Dot Punch,hammer
4. Scriber
5. Hack saw with blade
6. Rectangular rough file
7. Rectangular smooth file
8. L-Square

Material required: -
Mild steel (M.S) plate of size 70x40x5 mm^3

Sequence of Operations: -
1. Filing
2. Checking flatness and square ness
3. Marking and measuring
4. Punching
5. Sawing
6. Chipping
7. Finishing
Procedure: -
1. Check the dimensions of the given work piece with respect to the given model.
2. File the one edge of the given work piece to straightness and checked with Try
square.
3. File the adjacent edge so that it is square with first edge filed and checked with Try
square. File the upper and bottom surfaces of work piece.
4. Paste white color on the upper surface of the work piece (with chalk powder and
water).
5. By marking gauges (Scale, Try square, Scriber), mark the dimensions on the given
work pieces.
6. Using Dot punch and Hammer, make the punch marks (dots) on the marked
dimensions on the given work piece.
7. By using hacksaw remove the extra material from the work piece and use cold
chisel, if necessary to remove the material.. Removing small amount (1 mm to 2mm)
of material Files can be used.

Result: -
Fitting is made as per the required dimensions.
 MODEL 5
9mm

68mm
20mm

38mm

9mm

20mm 68mm

38mm
Aim: -
To fabricate the fitting model as per the drawing

Tools required: -
1. Bench vice
2. Steel rule
3. Dot Punch,hammer
4. Scriber
5. Hack saw with blade
6. Rectangular rough file
7. Rectangular smooth file
8. L-Square

Material required: -
Mild steel (M.S) plate of size 70x40x5 mm^3

Sequence of Operations: -
1. Filing
2. Checking flatness and square ness
3. Marking and measuring
4. Punching
5. Sawing
6. Chipping
7. Finishing
Procedure: -
1. Check the dimensions of the given work piece with respect to the given model.
2. File the one edge of the given work piece to straightness and checked with Try
square.
3. File the adjacent edge so that it is square with first edge filed and checked with Try
square. File the upper and bottom surfaces of work piece.
4. Paste white color on the upper surface of the work piece (with chalk powder and
water).
5. By marking gauges (Scale, Try square, Scriber), mark the dimensions on the given
work pieces.
6. Using Dot punch and Hammer, make the punch marks (dots) on the marked
dimensions on the given work piece.
7. By using hacksaw remove the extra material from the work piece and use cold
chisel, if necessary to remove the material.. Removing small amount (1 mm to 2mm)
of material Files can be used.

Result: -
Fitting is made as per the required dimensions.
SAFETY PRECAUTIONS:-
1. Care is taken to see that the marking dots are not crossed, which is indicated by the
half of the punch dots left on the pieces.
2. Apply pressure in forward direction during hack sawing.
3. Don’t rub steel rule on the job.
4. Fix blade in hack saw frame with correct tension.
5. During hack sawing the coolant like water or lubricating oil is to be used.
6. Files are to be cleaned properly after using.
THANK
YOU