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Elforge Hosur

This document provides an overview of El Forge Limited, an automotive component manufacturing company. It summarizes the company's four production units in India, the machinery and processes used to produce forged components, key quality certifications and milestones. It also briefly describes the product range, customer profile, domestic sales segmentation and awards received. The document concludes with information about a new plant in Chennai and the company's UK subsidiary, Shakespeare Forgings.

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229 views

Elforge Hosur

This document provides an overview of El Forge Limited, an automotive component manufacturing company. It summarizes the company's four production units in India, the machinery and processes used to produce forged components, key quality certifications and milestones. It also briefly describes the product range, customer profile, domestic sales segmentation and awards received. The document concludes with information about a new plant in Chennai and the company's UK subsidiary, Shakespeare Forgings.

Uploaded by

Baskar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 23

EL FORGE LIMITED

Welcome You All

UNIT OVERVIEW

PRESENTER : Mr. C.R.Kumar Date : 27.08.2009


El Forge Group
UNIT – I UNIT - II
PB No. 11 No. 1A
Denkanikottai Road Sriperumbudur High Road
Hosur – 635 109. TN Appur Village, Chengalpet
Tamil Nadu
Kancheepuram – 603 204.
Tamil Nadu

UNIT - III UNIT - IV


No. B-67, Shakesphere Forgings Ltd
Sipcot Industrial Area, Bhirmington
Gummudipundi England - UK
Chennai – 601 201.
Tamil Nadu

EL FORGE “ BEST IN CLASS ”


Plant Layout

EL FORGE “ BEST IN CLASS ”


Chronological Achievements
Target
An Award TPM
for EMS Excellent
"Effective 5S&TPM 14001- Award
Imption.of Award 2004
Acquisi- TS TPM AOTS
tion of 16949- pillars"
Shakesp 2002
CNC eare
Tool forgings
Room
ISO Started
9001-
TPM 2000
KICK
OFF
Merge ISO
with 9002
Chendur
Second forge
plant
First started
plant
started

1964 1974 1995 1997 2003 2004 2005 2006 2007 2007 2008 2009 2011
EL FORGE “ BEST IN CLASS ”
Quality Systems-Mile Stones

1997 ISO 9002 Certified


2004
ISO 9001/2000 Certified
Sep 2007
ISO/TS 16949 Certified
Jan 2010
ISO 14001/2004 Certification

End of 2011
Target for JIPM Award

EL FORGE “ BEST IN CLASS ”


Customers Profile

EL FORGE “ BEST IN CLASS ”


Product Range

EL FORGE “ BEST IN CLASS ”


Segment wise–Domestic sales

Single
Cylinder
engine
Others parts for
light
commercial
vehicle Diesel
fuel
injection
parts
T.R.
Ends &
manual
Air
steering
Power parts
brake
St.
parts
parts

EL FORGE “ BEST IN CLASS ”


Process flow chart
RM RECEIPT A

SHOT BLASTING
CUTTING

COLD COINING
HEATING

MACHINING
FORGING

FINAL
TRIMMING INSPECTION

MPI TESTING
FETTLING

OILING & PACKING


HEAT TREATMENT

DESPATCH
A

EL FORGE “ BEST IN CLASS ”


Machineries & Process flow

Billet cutting Billet Heating - IBH Forging - FDH Trimming

Heat Treatment Shot Blasting Cold coining MPI & Final inspection

EL FORGE “ BEST IN CLASS ”


Production Equipments
 5 Ton Air Hammer – 1 No.

 2 Ton Friction Drop Hammer – 3 Nos.

 1 Ton Friction Drop Hammers – 3 Nos.


Friction Drop Hammer

 160 Ton Vertical Upsetter press – 2 Nos.

 3.5” Upsetter – 1 No.

 2” Upsetter – 1 No.

Horizontal Upsetter  5” Upsetter – 1 No.


EL FORGE “ BEST IN CLASS ”
Process Equipments

Heat Treatment
 Continuous Furnace – 3 Nos.
 60 KW Electrical Furnace – 3 Nos.
 Hardness Testing Machine – 3 Nos.
 Rockwell Hardness Machine – 1 No.
 Abrasive cut-off Machine - 1 No.

EL FORGE “ BEST IN CLASS ”


Process Equipments

Finishing equipments
 Shot Blasting M/c – 3 Nos.
 1000Ton KJ Cold Coining Press – 1 No.
 300Ton Cold Coining Press – 2 Nos.
 Crack Detector M/c – 3 Nos.

EL FORGE “ BEST IN CLASS ”


Process Equipments

Laboratory Facility
 Universal Testing M/c – 1 No.
 Spectral Testing M/c – 1 No.
 Eddy Current Tester – 1 No.
 Balance M/c – 1 No.
 Hot Plate – 1 No.
 Blasting Dish – 1 No.
 Muffle Furnace – 1 No.
 Carbon Apparatus – 1 No.

EL FORGE “ BEST IN CLASS ”


Process Equipments

RM Cutting Machines
 Shearing M/c – 2 Nos.
 Band saw M/c – 3 Nos.

EL FORGE “ BEST IN CLASS ”


Tool Rom Facility

 Makino V55 CNC M/c – 1 No.


 Deckle Maho CNC M/c – 1 No.
 Cincinatti Milling M/c – 1 No.
 Tos-7 Milling M/c – 1 No.
 Batliboi milling M/c – 1 No.
 EDM – 1 No.

EL FORGE “ BEST IN CLASS ”


Utilities

 250 KVA Generator – 1 No.


 200KVA Generator – 1 No.
 110 KVA Generators – 3 Nos.
 Air compressors –11 Nos.
 Cooling towers – 4 Nos.
 Water pumps – 1 No.

EL FORGE “ BEST IN CLASS ”


Awards & Trophy

ABK-AOTS Award ABK-AOTS Award Best supplier award - Lemforder

Best supplier award - Mico Kaizen participation - certificate Best supplier award

EL FORGE “ BEST IN CLASS ”


Awards & Trophy

Best supplier award -Mico Best supplier award - Mico Best supplier award - Mico

Best supplier award - Mico Internal award trophy Internal award trophy

EL FORGE “ BEST IN CLASS ”


External Participation

Awards from ABK-AOTS Dosokai


for“ Effective implementation of
TPM pillars” in 2007.

Participation in 10th National Kaizen


Competition at Delhi in 2007
conducted by CII & TPM Club India

EL FORGE “ BEST IN CLASS ”


New plant @ Chennai

EL FORGE “ BEST IN CLASS ”


Our UK Facility
Shakespeare Forgings

 Located near Birmingham.


 Servicing UK & Europe base
auto majors like ZF Lemforder,
ITW.
 Also servicing mining industry
& off – highway vehicle industry.
 Manufacturing high end niche
products.

EL FORGE “ BEST IN CLASS ”


Thank You

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