Peanut Processing Plant
Peanut Processing Plant
Ben-Q foods ltd. 204, GIDC astate, phase IV Chhatral, kalol-mehsana highway.
NAMES
Peanuts have considerable nutrients and are consumed in different forms all over the world since long. Consumed in large quantities especially in western countries. Hence, we target growing export market and intend to be financially sound. The technology is available indigenously and it is advisable to engage a technical consultant to ensure quality. Familiarity with export markets would be an additional advantage.
An ideal substitute for milk butter. Low calorie, high protein product. Compared to milk butter, its price is very competitive. Gujarat, Andhra Pradesh and Maharastra are the preferred locations in view of good quality peanuts.
Indian peanuts (especially Saurastra variety of Bold & Jawa) are popular all over the world with large exports every year. But unfortunately, our market share is primarily confined to raw peanuts and value added products like blanched and roasted or peanut butter have very negligible contribution. Consumption of peanut butter is yet to pick up in the country and the project henceforth concentrates on foreign buyers. Peanut butter is very popular in the USA, Holland, New Zealand, South Africa, South East Asian and Gulf countries. Around 80% of sale has to be by way of exports and we would like to have registration as an Export Oriented Unit (EOU).
Capital
investment
Land and building y Land1500 m2 y Construction area 1000m2 y Cost of construction 23 lakh y Cost of land 22.5 lakh Plant and machinery groundnut shelling capacity 10 tone par shift Blanching capacity 5 tone par shift Roasting capacity 5 tone par shift Peanut butter making capacity 5 tone par shift
Elevator Pre-cleaner Destoner Vibratory Screw Opener Slotting Screen Picking/Sorting tables Vibrating Screens Radiant Ray Roaster Cooling Seive Whole Nut Blancher Cha berless vacuu Air Co pressor Split Nut Blancher Peanut Butter Packing
2 1 1 1 1 1 4 1 1 1 1
70000 468000 315000 30000 45000 30000 500000 40000 1200000 50000 500000 150000 35000 500000 1000000 225000 100000 100000 150000 3000000 1000000 100000
ill
SS Holding Tank with Stirrer & Butter Pu p Stabilizer Feeder Ingredient Feeder Ribbon Blender Scrape Surface Heat Exchanger Ammonia Plant SS Piping Kit PistonFiller For Butter Packing Total Taxes, Transportation, Electrification & Installation Total
achine
1 1 1 2 1 1 1 1 1 1
Wor s
Supervisor achi e Operators/ echa ic S illed Wor ers Semi-s illed Wor ers Helpers Personnel Accountant Cler Peon Watchman Electrician Total
Activity Application and Sanction of Loans Site Selection and Commencement of Work Completion of Civil Work & Placement of orders for machinery Erection, Installation and Trials Runs
Period (months) 2 2
4 2
(months) Stock of raw and packing material Stock of finished goods Receivables Other Expenses Total
1 1 1 1
Item/Particulars Land and Building Machinery Miscellaneous Assets Preliminary & Pe-operative Expenses Constingences at 10% on Land & Building and Plant & Machinery Working Capital Margin Total eans of Finance Promoter's Contribution Term Loan From bank Total Debt Equity Ratio Promoter's Contribution
Interest on term loan of Rs 195.8 ak is calculate at 14% per annum assuming complete repayment in 3 years inclu ing a moratorium perio of 6 mont s
Interest on Term Loan: Term loan = Total oan Working Capital = 19599600-5177000 = 14422600 Rs. Moratorium period of 6 months Repayment of loan in 30 months Payment per month = 480153 Rs/month
Depreciation Of 2 Years
Cost 1st Year Building (10%) Machinery (20%) Miscellaneous Assets (20%) Total Depreciation 2300000 11908000 500000 2nd Year 2070000 9526400 400000
Depreciation 1st Year 230000 2381600 100000 2504600 2nd Year 207000 1905280 80000 2192280
Projected Profitabilit
(Rs. In lakhs) 1st Year 2nd Year 1000 tonnes 60% 75% 576.24 720.3 291.48 3.6 9.13 6 9.5 16 335.71 240.53 18.74 7.24 25.04 189.51 62.53 126.97 28.8 364.35 4.5 11.41 7.2 11.5 20 418.96 373.96 11.24 7.24 21.9 305.96 61.19 244.76 57.6
No. Particulars Installed ca acit Capacity Utilisation Sales Realization B Cost of Production Raw and Packing Materials Utilities Salaries Stores and Spares Repairs & Maintenance Selling & Administration Expenses 20% Total Profit Before Interest & C De reciation Interest on Term Loan Interest on Working Capital Depreciation Profit Befor Tax Income tax at 33% Cash Acc rals Repayment of Term Loan
No. A B
Particulars Sales Variable Cost Raw and Packing Materials Utilities (70%) Salaries (80%) Stores and Spares Selling Expenses (70%) Administration Expenses (50%) Interest on Working Capital (%) Total (B)
225.48 4.2 12.17 9 10.71 1.5 7.25 270.31 305.94 164.5 53%
C D E