Scribd
Upload
24 views

Investigations On End Milling of CFRP Composite Using Router Tools

The document presents a project work on end milling of carbon fiber reinforced plastic (CFRP) composite using router tools. It discusses the problem statement of difficult machining due to fiber orientation and tool wear. The objectives are to investigate the effect of cutting parameters and coated vs uncoated tools. A literature review covers how fiber orientation and cutting parameters influence surface quality and tool wear. The methodology outlines the experimental plan to measure surface roughness under different conditions.

Uploaded by

18M232 Nanta gopal C
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
24 views

Investigations On End Milling of CFRP Composite Using Router Tools

The document presents a project work on end milling of carbon fiber reinforced plastic (CFRP) composite using router tools. It discusses the problem statement of difficult machining due to fiber orientation and tool wear. The objectives are to investigate the effect of cutting parameters and coated vs uncoated tools. A literature review covers how fiber orientation and cutting parameters influence surface quality and tool wear. The methodology outlines the experimental plan to measure surface roughness under different conditions.

Uploaded by

18M232 Nanta gopal C
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 14

PROJECT WORK PRESENTATION

INVESTIGATIONS ON END MILLING OF CFRP


COMPOSITE USING ROUTER TOOLS
BATCH-13

STUDENT NAMES

Aravinda Krishna AR (18M206)


Prabhakaran V (18M239)
Guided by Barani Y (18M207)
Dr .R .Prakash
Assistant Professor
Mechanical Engineering, PSGCT
03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING
PSG COLLEGE OF TECHNOLOGY
15M720 1
PROJECT WORK PRESENTATION

APPROVAL FROM GUIDE

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 2
PROJECT WORK PRESENTATION

PROBLEM STATEMENT

• The fiber orientation in CFRP laminates makes machining difficult resulting


in major defects like delamination and poor surface finish.

• Abrasive wear occurs on the cutting tool during CFRP machining leads to
shortening of tool life, thereby damaging surface quality of CFRP laminates.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 3
PROJECT WORK PRESENTATION

OBJECTIVES
• To investigate the effect of cutting parameters and to optimize the cutting
parameters to achieve the desired surface quality.

• To investigate the effect of DLC coated router tool when compared to


uncoated router tool.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 4
PROJECT WORK PRESENTATION

LITERATURE SURVEY
CFRP- Fibre Orientation
 M.H. El-Hofy et al., 2011
 Wavy surfaces were observed at 45 oriented plies.
 90 and 135 oriented plies suffered matrix cracking.
 The best surface was found on plies where the fibres were parallel to
the tool feed/cutting direction (0).

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 5
PROJECT WORK PRESENTATION

LITERATURE SURVEY

 Oliver Pecat et al., 2012


 At 0 and 45 fibre orientation, smooth surface was found.
 Milling the CFRP at 80°C led to the best results, which is close to the
glass transition temperature of its epoxy resin.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 6
PROJECT WORK PRESENTATION

LITERATURE SURVEY

 Dinh Nguyen et al., 2018


 45 plies resulted in the most extensive flank wear while 90 orientation
yields the worst edge radius rounding and largest worn tool area.
 0 ply angle has the least tool wear for all measurement types due to the
minimal interactions between carbon fibers and cutting edge.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 7
PROJECT WORK PRESENTATION

LITERATURE SURVEY

Influence of cutting parameter


 Dervis Ozkan et al., 2019
 Tool wear results related with the change in feed rate indicate that the
lowest wear was observed at 0.25 mm/tooth feed rate.
 The lowest wear was observed with 300 mm/min cutting speed.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 8
PROJECT WORK PRESENTATION

LITERATURE SURVEY

 Maojun Li et al., 2018


 A variable feed rate strategy was investigated where drill feed was
decreased from a maximum of 0.3 mm/rev to 0.01 mm/rev for the final 2
mm of hole depth.
 Drilling with the variable feed rate strategy resulted in improved hole
surface quality at the exit section in terms of reduced fiber pull out and
damage/voids compared to the entrance position.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 9
PROJECT WORK PRESENTATION

SUMMARY OF LITERATURE

 The fibre orientation of ply in the CFRP influences the machining


characteristics and tool life.
 The cutting parameters differ for each fiber orientation.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 10
PROJECT WORK PRESENTATION

METHODOLOGY
Problem statement

Literature survey

Selection of work material and cutting tools


Validation of results
Selection of cutting parameters and design of experiment
Results and discussion
Experimental setup
Conclusion

End milling of CFRP

Measurement of surface roughness

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 11
PROJECT WORK PRESENTATION

GANTT CHART
JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER JANUARY
2021 2021 2021 2021 2021 2021 2022
Problem
selection
Literature
review
Methodology

Experiment

Analysis

Report
Preparation

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 12
PROJECT WORK PRESENTATION

REFERENCES
 Oliver Pecat, Rudiger Rentsch, Ekkard Brinksmeier, “Influence of milling
process parameters on the surface integrity of CFRP”, Procedia CIRP, 2012.

 Dinh Nguyen, Mohammad Sayem Bin Abdullah, Ryan Khawarizmi, Dave Kim,
Patrick Kwon, “The effect of fiber orientation on tool wear in edge-trimming of
carbon fiber reinforced plastics (CFRP) laminates”, Wear, 2020.

 M.H. El-Hofy, S.L. Soo, D.K. Aspinwall, W.M. Sim, D. Pearson, P. Harden,
“Factors affecting workpiece surface integrity in slotting of CFRP”, Procedia
Engineering, 2011.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 13
PROJECT WORK PRESENTATION

REFERENCES
 Maojun Li, Sein Leung Soo, David K. Aspinwall, David Pearson, Wayne
Leahy, “Study on tool wear and workpiece surface integrity following drilling of
CFRP laminates with variable feed rate strategy”, Procedia CIRP, 2018.

 Dervis Ozkan, Mustafa Sabri Gok, Hasan Gokkaya, Abdullah Cahit


Karaoglanli, “The Effect of Cutting Parameters on Tool Wear During the
Milling of Carbon Fiber Reinforced Polymer (CFRP) Composites”, Materials
science, 2019.

03-08-2021 COURSE CODE PAGE DEPARTMENT OF MECHANICAL ENGINEERING


PSG COLLEGE OF TECHNOLOGY
15M720 14

You might also like