Name: Devajatha RS: Roll No: BD/19/361 Subject: Fabric Fundamentals Assesment - 1
Name: Devajatha RS: Roll No: BD/19/361 Subject: Fabric Fundamentals Assesment - 1
2. Back and middle rollers get motion from the same gearing and the
front rollers get motion from separate gearing.
6. The controller controls the following:-After how much time (mili second)
the speed of back roller will be increased.
• How longer the increased speed will remain.
• Amount of speed that to be increased.
• 7. Twist gear is optional, the speed of front roller is fixed when twist gear
is not used.
• TWIST: Twist is the spiral arrangement of the fibres around the axis of the yarn. The twist binds the fibres
together and also contributes to the strength of the yarn. The amount of twist inserted in a yarn defines the
appearance and the strength of the yarn. The number of twists is referred to as turns per inch.
• Yarn strength:
• Yarn tensile strength increases in staple fiber yarns as twist increases up a certain twist level known as ‘optimum
twist’.
• Beyond this point, the strength of the yarn begins to decrease.
• On the other hand, filament yarns are stronger untwisted, and the strength decreases as twist increases.
• Handle:
• Yarn with higher twist levels is smooth. They are hard yarns that are less hairy and therefore relatively lustrous.
When such yarns are woven into fabric, the fabric feels smooth, hard and stiff.
• Conversely a fabric produced from a low-twist yarn will be comparatively soft and limp.
• Moisture absorption:
• High twist in a yarn holds the fibers together thus restricting water to enter.
• Very highly twisted yarn is used where a high degree of water repellency is required (e.g. in gabardine fabric).
• Low twist yarn is used where absorbency is required.
• Wearing properties:
• The level of twist has effects on two aspects of wear: abrasion and pilling.
• A high level of twist helps to resist abrasion as the fibers can’t easily be pulled out of the yarn.
• The same effect helps to prevent pilling which occurs when fibers are pulled out of the fabric construction and rolled into little
balls on the surface.
• Aesthetic effect:
• When yarns are incorporated in a fabric such that adjacent sets of yarn vary in the direction of twist, different effects like the
shade effect, stripe effect etc. can be produced because of light reflecting from two sets of yarns.
• Prominence of twill lines in a fabric largely depends upon the direction of twist in warp and weft yarns. (Example: If the warp of
a twill has Z twist and twill line runs ‘down to the left’, then the use of an S-way weft subdues the twill line. Conversely, the use of
a Z-way weft will produce a bolder twill line)
• Crepe effect:
• Very highly twisted yarn will be lively and tend to twist upon itself to produce snarls.
• Fabrics made from highly twisted yarns will process a lively handle.
• Crepe yarns have high twist factors (5.5-9.0) and are used to obtain the crepe surface on the fabric.
• Curling effect:
• The tendency for yarns to untwist can cause the fabric to curl, especially at the corner.
• Curling will occur if the untwisting couples of the warp and weft yarns reinforce each other instead of counter acting each other.
Q.2 COMPREHENSIVELY DISCUSS THE SPINNING PROCESS
OF WOOL
• The major steps necessary to process wool from the sheep to the fabric
are: shearing, cleaning and scouring, grading and sorting, carding,
spinning, weaving, and finishing.
Shearing
Carding
Weaving
6 Next, the wool yarn is woven into fabric. Wool manufacturers use two
basic weaves: the plain weave and the twill. Woolen yarns are made into
fabric using a plain weave (rarely a twill), which produces a fabric of a
somewhat looser weave and a soft surface (due to napping) with little or no
luster. The napping often conceals flaws in construction.
• Worsted yarns can create fine fabrics with exquisite patterns using a twill
weave. The result is a more tightly woven, smooth fabric. Better
constructed, worsteds are more durable than woolens and therefore more
costly.
Finishing
Pilling resistance
From the above Table, it can be observed that the spun silk knitted fabric shows fuzziness and less pilling resistance
than the filament silk knitted fabric, irrespective of the knit structure. Pilling does not seem to be a serious problem
with spun silk and equivalent cotton knitted fabrics.
Drapeability
The drape results clearly show that the spun silk knitted fabrics give lower drape coefficient values than the equivalent
cotton knitted fabrics, irrespective of structure. Unpredictable trend may occur due to the curly nature of single jersey
knitted fabric.
Air permeability
From the above Table it can be seen that the spun silk knitted fabrics have higher air permeability than the equivalent
cotton knitted fabrics, irrespective of structure.
Wicking
The above values show that the spun silk knitted fabric has a higher wicking tendency than the equivalent cotton
knitted fabric irrespective of structure. The spun silk interlock knitted fabric shows higher wicking values than the
other knit structures, which may be due to higher stitch density of interlock fabric.
• Thermal insulation value
The thermal insulation results show that the values for spun silk knitted fabrics are higher than the equivalent
cotton knitted fabric irrespective of knit structure, which may be due to lower thermal conductivity of silk fibre.
This may be the reason for higher thermal insulation value in all the cases.
Thickness
From the above Table, it can be observed that the spun silk knitted fabrics show relatively the same thickness as
compared with the equivalent cotton knitted fabrics irrespective of knit structure. Rib knitted fabric shows higher
thickness value than all the other knitted fabrics, and this can be attributed to the bulkiness of rib knitted fabrics.
Shrinkage
The results show that the percentage of area shrinkage is higher for the spun silk knitted fabrics than the
equivalent cotton knitted fabrics, which may be due to the higher yarn tension (Silk: 7 - 8 g, Cotton: 4 - 5 g) during
knitting.
• Tensile properties
The above results show that the spun silk knitted fabric gives higher LT and WT values than the
corresponding cotton knitted fabrics irrespective of knit structure. This may be due to the higher fibre
tenacity and breaking extension of silk. The spun silk knitted fabrics show lower RT values than the
equivalent cotton knitted fabric irrespective of knit structure, which may be due to the good work
recovery property of silk.
Bending properties
The above Table shows that the spun silk knitted fabrics display higher bending rigidity than the
corresponding cotton knitted fabric irrespective of knit structure. This may be due to the higher specific
flexural rigidity of silk fibre. (Silk: 0.6 mN mm2/tex2 and Cotton: 0.53 mN mm2/tex2). Spun silk knitted
fabrics show lower hysteresis of bending moment than the cotton knitted fabric irrespective of knit
structure, a result that may be due to the higher work recovery of silk fibre.
Shear properties
The above values show that the shear properties of G, 2HG, 2HG5 values for spun silk knitted fabrics are
higher than those of the equivalent cotton knitted fabrics, which is mainly due to higher shear tenacity
of silk fibre than cotton. (Silk: 115.8 mN/tex and Cotton: 84.4 mN/tex)
• Compressional properties
The compression test results show that the spun silk knitted fabrics display lower LC and higher WC and
RC values than the equivalent cotton knitted fabrics in case of all three basic structures. Spun silk knitted
fabrics show higher RC values than the equivalent cotton knitted fabric, which may be due to higher
elongation and work recovery properties of silk.
Conclusion
Spun silk knitted fabrics have higher bursting strength, higher abrasion resistance, higher air permeability,
better wicking, higher shrinkage and lower drape as against the comparable cotton knitted fabrics,
irrespective of knit structure. Pilling does not seem to be a serious problem with spun silk knitted fabrics.
Spun silk knitted fabrics have higher LT, WT value and lower RT value of tensile properties, higher B, lower
2HB value of bending properties, higher G, 2HG, 2HG5 value of shear properties, higher LC, WC and RC
values of compressional properties and higher MIU, MMD and SMD of surface roughness properties than
the respective cotton knitted fabrics irrespective of knit structure.
• SILK FIBRE
Composition: The silk fibre is chiefly composed of 80% of fibroin, which is protein in nature and 20% of
sericin, which is otherwise called as silk gum.
Strength: Silk as a fibre, has good tensile strength, which allows it to withstand great pulling pressure. Silk
is the strongest natural fibre and has moderate abrasion resistance. The strength of the thrown yarns is
mainly due to the continuous length of the fibre. Spun silk yarn though strong is weaker than thrown silk
filament yarns.
Elasticity: Silk fibre is an elastic fibre and may be stretched from 1/7 to 1/5 of its original length before
breaking. It tends to return to its original size but gradually loses little of its elasticity. This would mean that
the fabric would be less sagging and less binding resulting in the wearers comfort.
Resilience: Silk fabrics retain their shape and have moderate resistance to wrinkling. Fabrics that are made
from short – staple spun silk have less resilience.
Drapability: Silk has a liability and suppleness that, aided by its elasticity and resilience, gives it excellent
drapability.
Heat Conductivity: Silk is a protein fibre and is a non-conductor of heat similar to that of wool. This makes
silk suitable for winter apparel.
Absorbency: Silk fabrics being protein in nature have good absorbency. The absorptive capacity of the silk fabric
makes comfortable apparel even for warmer atmosphere. Fabrics made from silk are comfortable in the summer
and warm in the winter. Silk fibre can generally absorb about 11 percent of its weight in moisture, but the range
varies from 10 percent to as much as 30 percent. This property is also a major factor in silk’s ability to be printed
and dyed easily.
Cleanliness and Washability: Silk fabric does not attract dirt because of its smooth surface. The dirt, which
gathers can be easily removed by washing or dry cleaning. It is often recommended for the silk garments to be
dry-cleaned. Silk fabrics should always be washed with a mild soap and strong agitation in washing machine
should be avoided. Silk water – spot easily, but subsequent washing or dry cleaning will restore the appearance of
the fabric.
Reaction to Bleaches: Silk, like wool, is deteriorated with chlorine bleaches like sodium hypochlorite. However,
mild bleach of hydrogen peroxide or sodium per borate may be used for silk.
Shrinkage: Silk fabrics are subjected only to normal shrinkage which can be restored by ironing. Crepe effect
fabrics shrink considerably in washing, but careful ironing with a moderately hot iron will restore the fabric to its
original size.
Effect of Heat: Silk is sensitive to heat and begins to decompose at 330° F (165° C). The silk fabrics thus have to
be ironed when damp.
Effect of Light: Silk fabric weakens on exposure to sun light. Raw silks are more resistant to light
than degummed silK.
Resistance to Mildew: Silks will not mildew unless left for sometime in a damp state or under the extreme
conditions of tropical dampness.
Resistance to Insects: Silk may be attacked by the larvae or clothe moths or carpet beetles.
Reaction to Alkalis: Silk is not as sensitive as wool to alkalis, but it can be damaged if the concentration and the
temperature are high. A mild soap or detergent in lukewarm water is thus advisable.
Reaction to Acids: Concentrated mineral acids will dissolve silk faster than wool. Organic acids do not harm silk.
Affinity for Dyes: Silk has good absorbency and thus has good affinity for dyes. Dyed silk is colourfast under
most conditions, but its resistance to light is unsatisfactory.
Resistance to Perspiration: Perspiration and sunlight weakens and yellows silk fabrics. The silk itself
deteriorates and the colour is affected causing staining. Garments worn next to the skin should be washed or other
wise cleaned after each wearing.
Q.3 WRITE A SHORT NOTE ON WILD SILK
• Silk taken from various species has been used since ancient times, either in its natural state or after
some form of preparation. Spider webs were used as a wound dressing in ancient Greece and
Rome, and as a base for painting from the 16th century. Caterpillar nests were cut and pasted together to
make a paper-like fabric in the Aztec Empire.
• To make a woven fabric, silk threads must first be either carded and spun, or extracted as a single intact
thread. Commercially reared silkworms of the species Bombyx mori (Linnaeus, 1758) are normally killed
before the pupae emerge, either by pricking them with a needle or dipping the cocoons into boiling water,
thus allowing the whole cocoon to be unravelled as one continuous thread. This allows a much finer cloth
to be woven from the silk.
• There are more than 500 species of wild silkworms in the world, although only a few are used to produce
cloth. They usually produce a tougher and rougher silk than that from domesticated B. mori. Wild silks are
usually harvested after the moths have left the cocoons, cutting the threads in the process, so that there
is not one long thread, as with domesticated silkworms.
• Wild silks are more difficult to bleach and dye than silk from Bombyx mori, but most have naturally
attractive colours, particularly the rich golden sheen of the silk produced by the muga
silkworM from Assam, often known as Assam silk.
• The cocoon shells of wild silk moths are toughened or stabilized either by tanning (cross-linking) or by
mineral reinforcements (e.g. calcium oxalate). Recently, a new method has been developed,
demineralizing, which can remove the mineral reinforcements present in wild silks and enables wet reeling
like the commercial silkworm.[Wild silk threads have been found and identified from two Indus River sites,
Harappa and Chanhu-daro, dating to c. 2450–2000 BCE. This is roughly the same period as the earliest
evidence of silk use in China, which is generally thought to have had the oldest silk industry in the world.
The specimens of threads from Harappa appear on scanning electron microscope analysis to be from two
different species of silk moth, Antheraea mylitta and A. assamensis, while the silk from Chanhu-daro may
be from a Philosamia species, (eri silk), and this silk appears to have been reeled.
• Wild silks were in use in China from early times. Moreover, the Chinese were aware of their use in the
Roman Empire and apparently imported goods made from them by the time of the Later Han Dynasty in
the 1st to 3rd centuries CE.There are significant indications in the literature that wild silks were in use in
Persia and in Greece by the late 5th century BCE, apparently referred to as "Amorgina" or "Amorgian
garments" in Greece.Pliny the Elder, in the 1st century CE, obviously had some knowledge of how wild
silkworms' cocoons were produced and utilised on the island of Kos for coa vestis, even though his
account included some fanciful ideas
• Wild silks were in use in China from early times. Moreover, the Chinese were aware of their use in the
Roman Empire and apparently imported goods made from them by the time of the Later Han Dynasty in
the 1st to 3rd centuries CE.There are significant indications in the literature that wild silks were in use in
Persia and in Greece by the late 5th century BCE, apparently referred to as "Amorgina" or "Amorgian
garments" in Greece. Pliny the Elder, in the 1st century CE, obviously had some knowledge of how wild
silkworms' cocoons were produced and utilised on the island of Kos for coa vestis, even though his
account included some fanciful ideas.
• Wild silks are often referred to in India as 'Vanya' silks:
• The term 'Vanya' is of Sanskrit origin, meaning untamed, wild, or forest-based. Muga, Tasar, and Eri
silkworms are not fully tamed and the world lovingly calls the silks they produce as 'wild silks'.
• India produces four kinds of silk: mulberry, tasar, muga and eri. The silkworm Bombyx mori is fed on
mulberry leaves cultivated in plantations. Silkworms are also found wild on forest trees, e.g Antheraea
paphia which produces the tasar silk (Tussah). Antheraea paphia feeds on several trees such as
Anogeissus latifolia, Terminalia tomentosa, T. arjuna (Terminalia arjuna), Lagerstroemia parviflora and
Madhuca indica. Wild silkworm Antheraea assamensis produces muga silk, and another wild
silkworm Philosamia synthia ricini (= Samia cynthia) produces eri silk. The estimated annual production of
tasar silk is 130 tonnes. Production of other types of silk exceeds 10 000 tonnes .
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