Testing Presentation
Testing Presentation
C.B Functional Testing Primary and Secondary Commissioning Differential, OC EF, BF Control and power
Injection Procedure Protection (DTT), BB cable testing
Commissioning Protection
Procedure
Marshalling
Loop Testing
Configuration of Relays
Interlocking Scheme Earth Mesh Testing Battery Bank and Pilot Protection Scheme Switchgear Testing
battery charger
Local/Remote operation Commissioning Trip Circuit Verification
2. CCVT (2)
5. CT (9)
Procedure
i. Connect power cables and sensing leads at both male
and female terminals.
ii. Inject 100A current.
iii. Test set will show calculated value using Ohm law
formula.
iv. Value should be in (<80μΩ)
Isolator/Disconnector Switch
2. Measurement of IR Test
IEC 62271-102
Purpose
i. To measure the insulation level between live part to ground
Procedure
• Connect power cables at top of the isolator and steel structure
or ground.
• Inject 5kV voltage
• Measure resistance value at 15 sec and 60sec to calculate form
factor value.
• Value should be in GΩ and form factor more than 1.
IEC 60060-3
Purpose
i. To measure the effectiveness of insulation level
Procedure
• Connect power cable at top of the object and other cable to the ground.
• Short and ground other phases which are not under testing
• Increase voltage gradually till our required voltage, and then start time.
• Measure leakage current, there should no flashover.
• Reduce voltage slowly to zero after testing
• Before opening connections, use earthing rod for discharging current.
• After Hi-pot testing, measure IR value as well.
SF6 Circuit Breaker
Standard: IEC 62271, IEEE/ANSI C37-09
2. Contact Resistance
SF6 Gas Test
Timing Test
IR Test
Timing Test
vi. Open time would be 25-35ms & close time 70-90ms
Resistance
SF6 Gas Test
IR Test
Contact
Circuit Diagram
Purpose
i. Verify resistance between male and female contact is within limit.
Testing Procedure
i. Open isolators from both ends
ii. Connect sensing leads and current leads at both ends of C.B
iii. Inject 100A current
iv. Write down observed values and take print out as well
v. Test set will use Ohms law for calculation.
R=V/I
vi. Resistance value should be <100μΩ, manufacturer and voltage level
Resistance Test
SF6 Gas Test
Timing Test
IR Test
Circuit Diagram
Contact
Purpose
i. To verify that SF6 gas (Dew point and Purity) is as per Specification.
Procedure
i. Connect testing set with SF6 breaker.
ii. Testing set will automatically measure both dew point and purity
of SF6 gas
iii. Observe the measured values
iv. Pump back the SF6 gas sample from testing set to breaker.
Contact Resistance
IR Test
Timing Test
Test
Measurement of Insulation Resistance Test
Purpose
i. To measure the ohmic value of the insulation, which will show isolation level b/w Objects
Procedure
i. Open both sides isolators
ii. Connect power cables at top of the breaker and steel structure or ground.
iii. Inject voltage as per specifications, 5kV
iv. Measure resistance value at 15 sec and 60sec to calculate form factor value.
v. Value of FF should be more than 1.
Contact Resistance
Timing Test
SF6 Gas Test
IR Test
Circuit Diagram
Test
5. AC withstand Voltage Test
IEC 60060-3
Purpose
i. To measure the effectiveness of insulation level
Procedure
• Isolate equipment from other devices
• Short and ground other phases which are not under testing
• Connect power cable at top of the object and other cable to the ground.
• Increase voltage gradually till our required voltage, and then start time.
• Measure leakage current.
• Reduce voltage slowly to zero after testing
• Before opening connections, use earthing rod for discharging current.
• After Hi-pot testing, measure IR value as well.
Commissioning of Circuit Breaker
1. DMM
2. Equipment Drawing
3. Scheme Drawings
4. Termination Plan