SCM-Module 2-PPT-Used in Calss
SCM-Module 2-PPT-Used in Calss
Module-2
By
Dr. Renukananda K H
Assistant Professor
Dept. of Mechanical Engineering.
RVITM-Bangalore
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Supply Chain Management
(18ME653)
Course content
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Content
• Strategic Sourcing Outsourcing – Make Vs buy - Identifying
core processes - Market Vs Hierarchy - Make Vs buy
continuum -Sourcing strategy - Supplier Selection and
Contract Negotiation. Creating a world class supply base-
Supplier Development - World Wide Sourcing.
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Introduction:
Make Versus Buy
• The decision of a firm to perform its activities internally or
get those activities done from an independent firm is
known as the make versus buy decision. It involves the
following key decisions:
• What activities should be carried out by the firm and what
activities should be outsourced?
• How to select the entities/partners to carry out outsourced
activities and what should be the nature of the relationship
with those entities?
• Should the relationship be transactional in nature or
should it be a long-term partnership?
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Make or Buy
Make Proprietary
Product
Technology
Protection
Buy
Lower costs Facilitating Strategic
specialized flexibility
investments
Offsets
Lower
Improved costs
scheduling
Trade-offs
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Make Versus Buy:
Strategic Approach
• We classify all supply chain activities as primary
activities and support activities.
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Make Versus Buy:
Strategic Approach
• The make versus buy decisions look at each of
these activities critically and ask the question:
• Should this activity be done internally or can it be
outsourced to an external party?
• Once the decision to outsource has been taken, the
firm has to choose among competing suppliers and
also decide on the nature of the relationship it
would like to establish with the supplier firm.
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Make-or-Buy Decisions
Reasons for Making
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Make-or-Buy Decisions
Reasons for Buying
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Make/Buy Considerations
Reasons for Making Reasons for Buying
1. Maintain core competencies 1. Frees management to deal
and protect personnel from with its primary business
layoff 2. Lower acquisition cost
2. Lower production cost 3. Preserve supplier
3. Unsuitable suppliers commitment
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Bharti Airtel: Outsourcing
of Network Operations
• IT Management to IBM
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Identifying Core Processes
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Microsoft’s Entry Into
Video Game Business
• When Microsoft decided to get into the business of
video games in the mid-1990s, it decided that it would
not carry out manufacturing and distribution activities
in-house.
• Microsoft wanted to ensure that the Xbox was on the
retailers’ shelves in October 2001 and was sold for $400.
• Microsoft was very clear that it would focus only on the
software part of the Xbox and leave the hardware
design and manufacturing to Flextronics, a large
electronics manufacturing service provider
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The Business Process Route
• Customer Relationship,
• Product Innovation
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The Business Process Route
• Customer relationship focuses on acquiring new
customers and building relationships with existing
customers.
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Product Architecture Route
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Product Architecture Route
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Outsourcing
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Strategic
Outsourcing Process
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Strategic
Outsourcing Process
• Tata Motors realized that in diesel engine
technology it was far behind its suppliers and
will never be in a position to catch up with them.
• So it decided to buy diesel engines from Fiat and
treat Fiat as a strategic partner.
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Strategic
Outsourcing Process
• Cummins discovered that pistons were part of a
strategic sub-system but that its suppliers were far
ahead in the relevant technologies and therefore
decided to buy pistons rather than make them
internally.
• Honda might treat engine technology a strategic sub-
system, while Nissan might treat transmission as a
strategic sub-system.
• Of course, once Tata Motors decided to source the
design of diesel engine sub-systems from the supplier,
it ensured that in the other systems kept in-house, it
maintained the position of a leader. 23
Supply Chain Strategies
Negotiating with many suppliers
Long-term partnering with few suppliers
Vertical integration (streamline its operations
by taking direct ownership of various stages of
its production process)
Keiretsu (business network made up of
different companies)
Virtual companies that use suppliers on an as
needed basis
Many Suppliers
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Economies of Scale
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Economies of Scale
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Economies of Scale
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Economies of Scale
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Higher Volume
• Higher volume allows a firm to spread its fixed cost over a larger
volume of operations.
• Any manufacturing or logistics process will involve investments in fixed
costs.
• A firm with higher volume is able to spread its fixed costs over a higher
output and thus has lower cost of operations.
• For example, the cost of a truck trip from Mumbai to Bangalore is more
or less fixed because major costs like driver cost, bulk of fuel cost and
administrative cost are independent of the load carried by the truck.
• Similarly, when a firm sets up its manufacturing unit, the set-up cost is
the same, irrespective of the volume of production. So a firm with
bigger batch sizes will have lower costs of operation.
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Higher Volume
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Pooling of Buffer
Capacities and Inventories
• If firms keep their activities in-house, they have to
keep buffer capacities and inventories to take care of
the uncertainties in demand.
• A supplier, on the other hand, is able to pool
uncertainties over a larger number of customers and
as a result needs much lower levels of buffer capacity
and safety inventory.
• A supplier can also ensure utilization of high capacity
by pooling demand across customers who have
different demand profiles.
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Learning Curve Effect
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Various Costs Involved
Agency cost
Transaction cost
Incomplete contract
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Agency cost
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Transaction cost
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Incomplete contract
• In theory, it is possible to write a complete contract that
stipulates each party’s responsibilities and rights for each and
every contingency that could conceivably arise during the
transactions. Unfortunately, in practice, it is impossible to
write a complete contract.
• The reasons why contracts are not complete are as follows:
• Bounded rationality
• Difficulties in specifying or measuring performance.
• Asymmetry of information.
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The Make-Versus-Buy
Continuum
(a) Tapered integration, where a firm both makes
and buys a given input.
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Tapered Integration
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Collaborative relationship
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Sourcing Strategy:
Portfolio Approach
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Negotiation with
Supplier and Source of Selection
1. Negotiation
2. Before Negotiation ,during & after
3. Process of Negotiation
4. Factors Affect Negotiation
5. Qualities of good Negotiator
6. Types Of Negotiation
7. Sourcing' or 'Selection
8. Successive Stages of Source Selection
9. Source selection
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Negotiation with
Supplier and Source of Selection
Negotiation refers to the communication between buyer and
the seller. The basic purpose of negotiation is to discuss the
various terms and conditions and state everything clearly so
that there is no scope of any doubts.
The Purpose of negotiations may be any one/more of the
following:
1.Best Price
2.Best Quantity
3.Time of Delivery
4.Terms of Payment
5.Best Quality
6.Place of Delivery 46
Before Negotiation
1.Product Knowledge
2.How to Search
3.Person of the same Trade
4.Call your Vendor in the last
5.Go to Manufacturer, Behave like a Whole seller
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During Negotiation
1.Don’t make the first offer
2.Don't be in a hurry
3.Excepting an expensive price ? Quote first
4.Be a good observer
5.Don’t let him read you
6.Be firm
7.Be a good communicator
8.Don’t speak too much
9.Never accept the first offer
10.Don’t bluff 48
After Negotiation
Put it in Writing •Write down the details of what you have agreed on. Both
of you should review it to be sure the agreement says what you intended.
Make sure that you are both OK with what the agreement says. You can
write your agreement simply, using ordinary words. Putting things in writing
will increase the chances that your agreement will be followed by both of
you.
Stay Positive
•At the end of the session, express positive feelings about the agreement
you have reached. This was probably a difficult process for both of you. As
hard as it was to get to agreement, share your feelings about the fact that
you both succeeded.
•“I feel better about this now that we are talking.”
•“I appreciate this.”
•“I am glad that we were able to work this out together.”
•“Thank you.” If Prices are More : Don’t cancel the deal If Prices are Less :
He may back out Don’t show your happiness 49
After Negotiation
Put it in Writing •Write down the details of what you have agreed on. Both
of you should review it to be sure the agreement says what you intended.
Make sure that you are both OK with what the agreement says. You can
write your agreement simply, using ordinary words. Putting things in writing
will increase the chances that your agreement will be followed by both of
you.
Stay Positive
•At the end of the session, express positive feelings about the agreement
you have reached. This was probably a difficult process for both of you. As
hard as it was to get to agreement, share your feelings about the fact that
you both succeeded.
•“I feel better about this now that we are talking.”
•“I appreciate this.”
•“I am glad that we were able to work this out together.”
•“Thank you.” If Prices are More : Don’t cancel the deal If Prices are Less :
He may back out Don’t show your happiness 50
Process of Negotiation
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Factors Affecting
Negotiation
• PLACE: Familiarity with surrounding helps in
boosting confidence.
• TIME: Time should be adequate for smooth
exchange of ideas & securing agreement before it is to
late .
• ATTITUDE: Attitude of both parties should be
positive, i . e, willingness to make an agreement or
deal.
• SUBJECTIVE FACTORS: Like relation of two parties
involved, status difference, information & expertise.
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Types of Negotiation
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Types of Negotiation
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Top 5
Successive Source Selection
1. Searching
2. Selection
3. Negotiations
4. Trial order
5. Rating.
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Successive Stage
# 1 Searching
The need for a material is the starting point.
The search is on to find out the most suitable
supplier.
This process begins with the finalization of
specifications in consultation with technical
departments.
The identification of the sources of supply needs I
exhaustive initial survey.
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Successive Stage
# 2 Selection
The buyer is now provided with adequate
information as to the sources of suppliers.
The more intimate knowledge of the supplier is
necessary for right selection.
So, specific information on the supplier’s financial
strength, quality, facilities, efficiency, industrial
relations, technical excellence and position in
industry have to be collected.
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Successive Stage
# 3 Negotiation
The process of negotiations starts after the
completion of screening and selection of the
suppliers.
The negotiations or regular basis and personal
contacts and sometimes conferences with the
suppliers ensure correct and cordial relations
between the buyer and the supplier and his is very
essential for mutual cooperation
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Successive Stage
# 4 Trial Orders
Through negotiations when both the parties — the
buyer and the vendor — come to mutual
understanding, trial orders are placed, formally the
trial orders do not exceed more than a month’s
requirements.
This is done with a view to test the vendor’s
capability in meeting the buyer’s needs.
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Successive Stage
# 5 Rating
Since there are a number of vendors usually, the
question of rating irises.
On the basis of various considerations, the buyers
has to apportion his requirements among the
because on the correct rating of the vendors
depends there retention or rejection.
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Source Selection
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Supplier
Characterization Matrix
High
Special Attention Long-Term
Low spend - high risk Relationship
High spend - high risk
Risk
Transactional Contractual
Low spend - low risk High spend - low risk
(Easily substituted)
Low High
Annual Spend
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Supplier Improvement
Supplier Evaluation - Involves finding
potential suppliers and determining the
likelihood of their becoming good partners.
Supplier Development - May include
everything from training, to engineering and
production help, to formats for electronic
transfer.
Negotiations - Are of three classic types:
cost-based model, market-based price
model, and competitive bidding.
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Suppliers
• Choosing suppliers
• Evaluating sources of supply
• Supplier audits
• Supplier certification
• Supplier partnerships
Price
Quality
Service
Reputation
MTSU Management 362 16-67
Supplier Audits
• Means of keeping current on suppliers’ performance
• Factors covered in an audit
• management style
• quality assurance
• materials management
• design process used
• process improvement policies
• procedures for corrective action and follow-up
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1. Assets Opportunity
Spend Analysis - The application of quantitative
techniques to purchasing data in an effort to better
understand spending patterns and identify
opportunities for improvement.
What categories of products or services make up
the bulk of company spending?
How much are we spending with various suppliers?
What are our spending patterns like across different
locations?
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2. Profile Internally
and Externally
Two approaches to creating profiles:
Category profile –Understanding all aspects of a
particular sourcing category that could ultimately
have an impact on the sourcing strategy.
Industry Analysis – Profiling the major forces and
trends that are impacting an industry, including
pricing, competition, regulatory forces,
substitution, technology changes, and
supply/demand trends.
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3. Develop the
Sourcing Strategy
The Make-or-Buy Decision - A high-level, often strategic,
decision regarding which products or services will be provided
internally and which will be provided by external supply chain
partners.
Insourcing – The use of resources within the firm to provide products or services.
Indirect costs – Costs that are not tied directly to the level of operations or supply
chain activity.
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Adv and Disadv of
Insourcing and Outsourcing
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Direct & Indirect Costs
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3. Develop the
Sourcing Strategy
Portfolio analysis – A structured approach used by decision
makers to develop a sourcing strategy for a product or service,
based on the value potential and the relative complexity or
risk represented by a sourcing opportunity.
The Routine Quadrant – Readily available products or services
representing a relatively small portion of a firm’s purchasing
expenditures.
The Leverage Quadrant – Standardized and readily available products
or services representing a significant portion of spend.
The Bottleneck Quadrant – Products or services with unique or
complex requirements that can be met only by a few potential
suppliers.
The Critical Quadrant – Products or service with unique or complex
requirements coupled with a limited supply base.
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3. Develop the
Sourcing Strategy
Single sourcing – The buying firm depends on a single
company for all or nearly all of a particular item or service.
Multiple sourcing – The buying firm shares its business across
multiple suppliers.
Cross sourcing – The buying firm uses a single supplier for one
particular part or service and another supplier with the same
capabilities for a different part or service.
Dual sourcing – The buying firm uses two suppliers for the
same purchased product or service.
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4. Screen Suppliers and
Create Selection Criteria
Qualitative criteria to evaluate suppliers include:
Management capability
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5. Conduct Supplier
Selection
Weighted-point evaluation system
Assign weights to performance dimensions.
Rate the performance of each supplier with regard
to each dimension.
Calculate the total score.
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6. Negotiate and
Implement Agreements
Competitive bidding – A request for bids from
suppliers with whom a buyer is willing to do
business.
Request for quotation – A formal request for the
suppliers to prepare bids, based on the terms and
conditions set by the buyer.
• Description by market grade/industry standard
• Description by brand
• Description by specification
• Description by performance characteristics
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6. Negotiate and
Implement Agreements
Negotiating – A more costly, interactive approach to final
supplier selection. This is used best when:
The item is a new or technically complex item with only
vague specifications.
The purchase requires agreement about a wide range of
performance factors
The buyer requires the supplier to participate in the
development efforts.
The supplier cannot determine risks and costs without
additional input from the buyer.
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6. Negotiate and
Implement Agreements
Contracting – The process of creating a detailed purchasing
contract to formalize the buyer-supplier relationship.
Fixed-price contract – Stated price does not change.
Cost-based contract – Price of the good or service is tied to
the cost of some other key input(s) or other economic
factors.
Ordering
Purchase order – A document that authorizes a supplier to
deliver a product or service and often includes key terms
and conditions such as price, delivery, and quality
requirements.
Follow-Up and Expediting 84
6. Negotiate and
Implement Agreements
Follow-Up and Expediting
Receipt and Inspection
Statement of work (scope of work) – Terms and conditions
for a purchased service that indicate, among other things,
what services will be performed and how the service
provider will be evaluated.
Settlement and Payment
May be paid through Electric Funds Transfer (EFT)
Records Maintenance
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Sustainable Supply
Becoming more conscious of the importance of being
environmentally friendly and using environmental
performance in selecting suppliers.
Ensuring compliance with regulations.
Reducing packaging, promoting recycling, and
reducing costs while being good for the environment.
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Supply Chain Disruptions
Caused by natural disasters, economic or political
events.
Cause a big threat to revenue streams.
Lead to increased risk due to outsourcing to global
suppliers.
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Global Sourcing
Original strategy was to reduce production
costs.
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Global Sourcing
Firms do not compete only against global competitors, but
against their competitors’ supply chains.
To keep up with global competition and tap into the abilities
of world-class suppliers, many companies have put in place
global sourcing systems.
Advances in information systems have served as a catalyst
for global sourcing efforts.
Global sourcing applies to services and business processes,
as well as manufactured goods.
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Global Sourcing
Trent and Monczka* distinguish between international
purchasing and global sourcing and identify seven features that
characterize organizations which are effective in global
sourcing.
International purchasing involves a commercial transaction
between a buyer and a supplier located in different
countries.
Global sourcing, on the other hand, involves integrating and
coordinating common items, materials, processes,
technologies, designs and suppliers across worldwide
buying, design and operating locations.
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Global Sourcing
Seven features of organizations which are effective in global
sourcing:
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Global Sourcing Benefits
Cost Savings
Availability
Quality
Innovation
Entry to new markets
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Global Sourcing
• Global sourcing is the procurement of products or
services from foreign suppliers
• Location decision
• Eastern Europe, India, China & Latin America
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Global Sourcing
A manufacturer may be in a difficult situation if its contract
manufacturer (CM) becomes its competitor.*
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Two Key Decisions Regarding Global Sourcing
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Two Key Decisions (cont.)
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Drivers Growth in Global Sourcing
1. Technological advances in
communications, especially the
Internet and international telephony
2. Falling costs of
international business
3. Entrepreneurship
and rapid economic
transformation in
emerging market countries
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Scope of Global Sourcing
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Two Key Decisions Regarding Global Sourcing
17-102
Example of Worldwide Value Chain Configuration
17-105
Business Process Outsourcing
Global Sourcing from
Subsidiaries Versus Independent Suppliers
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Global Sourcing
o Procurement decisions in the era of globalization are no
longer based entirely on an understanding of direct purchase
costs or on easily observable transaction costs, such as
transport expenses and import duties, but on many other
types of transaction costs as well, including those related to
cultural, institutional and political differences.*
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